Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Forging method for six throw crankshaft

A six-turn crankshaft and forging technology, which is applied in the processing field of positioning hooks, can solve problems such as low pass rate, complex shape, and complex deformation process, and achieve the effects of saving energy and cost, reducing scrap rate, and simple operation

Active Publication Date: 2015-07-01
CHANGLI FORGING
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the integration of the crankshaft and the curved diameter and the continuous forging fibers, the overall forging is difficult and the quality of the forgings is high, so the forging is difficult, the shape is complex during the forging process, and quality problems are easy to occur (such as folding 120 ° included angle offset, etc.)
At present, when the overall forging of multi-turn crankshafts is carried out in China, misalignment and angle presets are adopted. Most of the crankshafts are forged from a circle to a hexagon or from an octagon to a hexagon. The forging process requires many fires, the deformation process is complicated, and the pass rate is low.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] A method for forging a crankshaft with six turns, comprising the following steps:

[0022] a. Pouring cylindrical billet step

[0023] The weight percentage of the chemical composition in the cylindrical blank is: C 0.12-0.40%, Mn 1.42-1.8%, Si 0.7-1.5%, V 0.09-0.15%, Ti 0.11-0.22%, Cr 0.9-1.4%, Ni 0.9-1.5 %, Mo 0.15~0.30%, Li 0.4-0.8%, Nb 0.04-0.08%, Al 0.15~0.20%, Mg 0.15~0.50%, P≤0.030%, S≤0.030%, the balance is Fe;

[0024] b. Forging steps

[0025] 1) After upsetting the forging, pull it out to a flat square, and then press the upper and lower sides of the forging with a triangular knife according to the number of segments of the six-turn crankshaft to be forged, and stamp the forging with the same number of segments as the six-turn crankshaft;

[0026] 2) According to the length of the six-turn crankshaft to be forged, use the short anvil to pre-draw the longer and shorter of them, and then pull the whole forging to the required size;

[0027] 3) Twist ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
elongationaaaaaaaaaa
Login to View More

Abstract

The invention discloses a forging method for a six throw crankshaft, comprising the step of pouring cylindrical blank. The cylindrical blank comprises the following chemical compositions in percentage by weight: 0.12-0.40 percent of C, 0.42-2.0 percent of Mn, 0.7-1.5 percent of Si, 0.09-0.15 percent of V, 0.11-0.22 percent of Ti, 0.4-1.4 percent of Cr, 0.4-1.5 percent of Ni, 0.15-0.30 percent of Mo, 0.4-0.8 percent of Li, 0.04-0.08 percent of Nb, 0.15-0.20 percent of Al, 0.15-0.50 percent of Mg, wherein the weight percentage of P is less than or equal to 0.030 percent, the weight percentage of S is less than or equal to 0.030 percent, and Fe accounts for the rest amount. According to the forging method for the six throw crankshaft, the defects in the prior art are overcome, energy sources are saved, the quality of heat treatment is improved, the production cycle is shortened, the production cost is reduced, and the radiation pollution to the workshop environment is reduced.

Description

technical field [0001] The invention relates to the processing field of positioning hooks, in particular to a forging method of a six-turn crankshaft. Background technique [0002] The six-throw crankshaft includes several sections, the crankshafts are 120°, and the included angles are evenly distributed. Large multi-turn crankshafts are mainly used in large engines. Its main function is to convert the force transmitted from the connecting rod into torque. It is the core part of the engine and is widely used in engines in large machinery, chemical industry, locomotives, ships and other industries. Its forging methods include fully assembled, semi-assembled and integral forging methods. Due to the integration of the crankshaft and the curved diameter and the continuous forging fibers, the overall forging is difficult and the quality of the forgings is high, so the forging is difficult, the shape is complex during the forging process, and quality problems are easy to occur (...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21K1/08C22C38/58C22C38/50C21D1/28
Inventor 杨奎琦陈正义张斌
Owner CHANGLI FORGING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products