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Hot melt laminating device and method of membrane filter material

A film-covering device and hot-melting technology, applied in lamination devices, chemical instruments and methods, layered products, etc., can solve the problems of teflon surface film damage, drop in filtration efficiency, and high surface temperature, and achieve service life. Long, consistent pore size, and the effect of improving filtration efficiency

Active Publication Date: 2013-05-08
ANHUI JINHON GREENISM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the long-term high-temperature molding process, the PTFE surface film is damaged, its pore size becomes larger, and the filtration efficiency decreases.
At the same time, its composite rubber roller has been exposed to high temperature for a long time, the cooling effect is poor, the surface temperature is high, the service life is only 3 to 6 months, and the weight of the roller is heavy, so it is very troublesome to replace

Method used

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  • Hot melt laminating device and method of membrane filter material
  • Hot melt laminating device and method of membrane filter material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1: Polytetrafluoroethylene film and glass fiber cloth hot-melt coating.

[0029] The manufacturing method of the film covering of the membrane filter material is as follows: firstly, the temperature of the high-temperature hot roller 1 is raised to 410°C, and the polytetrafluoroethylene membrane 7 (commercially available, specification FM10) and glass fiber cloth 8 (commercially available, specification EWTF750) are respectively Through the film guide roller 6 and the cloth guide roller 9, between the high-temperature hot roller 1 and the composite rubber roller 2 of the hot-melt coating device synchronously input at a linear speed of 6m / min, the polytetrafluoroethylene film 7 and the glass fiber cloth 8 are The temperature of 410°C and the linear pressure of 15KN / m are hot-melt and combined, and the stripping roller 3 is quickly separated from the high-temperature hot roller 1 to obtain the glass fiber cloth-coated polytetrafluoroethylene membrane filter mate...

Embodiment 2

[0032] Embodiment 2: polytetrafluoroethylene film and polytetrafluoroethylene (PTFE) needle felt hot-melt coating.

[0033] The manufacturing method of the film covering of the membrane filter material is as follows: firstly, the temperature of the high-temperature hot roller 1 is raised to 375°C, and the polytetrafluoroethylene membrane 7 (commercially available, specification FM10) and the polytetrafluoroethylene (PTFE) needle felt 8 ( Commercially available, specification PTFENW700) pass through the film guide roller 6 and the cloth guide roller 9 respectively, and are synchronously input between the high-temperature hot roller 1 and the composite rubber roller 2 of the hot-melt coating device at a line speed of 8m / min, and the polytetrafluoroethylene film 7 and polytetrafluoroethylene (PTFE) needle felt 8 are thermally melted and compounded at a temperature of 375°C and a linear pressure of 6KN / m, and the stripping roller 3 is quickly detached from the high-temperature hot ...

Embodiment 3

[0036] Example 3: Polytetrafluoroethylene film and glass fiber needle felt hot-melt coating.

[0037] The manufacturing method of the film covering of the membrane filter material is as follows: first, the temperature of the high-temperature hot roller 1 is raised to 390°C, and the polytetrafluoroethylene membrane 7 (commercially available, specification FM10) and glass fiber needle felt 8 (commercially available, specification GENW800 ) pass through the film guide roller 6 and the cloth guide roller 9 respectively, and are synchronously input between the high-temperature hot roller 1 and the composite rubber roller 2 of the hot-melt coating device at a linear speed of 7m / min. The polytetrafluoroethylene film 7 and the glass fiber needle The needled felt 8 is thermally melted and compounded at a temperature of 390°C and a linear pressure of 10KN / m, and is quickly detached from the high-temperature hot roller 1 by the peeling roller 3 to obtain a glass fiber needle felt-coated P...

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Abstract

The invention discloses a hot melt laminating device and hot melt laminating method of a membrane filter material. A high-temperature hot roller, a composite glue roller and a cooling roller are sequentially arranged in the vertical direction from top to bottom; a gap adjusting device is arranged between the high-temperature hot roller and the composite glue roller; and a stripping roller is tightly abutted against the cloth outlet side of the composite glue roller. A polytetrafluoroethylene membrane and a base material are synchronously input between the high-temperature hot roller and the composite glue roller in a hot melt laminating process, and are stripped by the stripping roller and rolled after a hot press forming process. The roller diameters of the high-temperature hot roller and the cooling roller are the same, and the diameters of the high-temperature hot roller and the cooling roller are phi 360-600mm; the roller diameters of the composite glue roller and the stripping roller are the same, the diameters of the composite glue roller and the stripping roller are phi 150-300mm, and a diameter ratio of the composite glue roller and the stripping roller is in a range of 1.8-2.4. The hot melt laminating device is reasonable in structure; the composite glue roller has good cooling effect and long service life; the service life is up to 8-12 months; and the composite glue roller has convenience in replacement and maintenance. The polytetrafluoroethylene membrane filter material produced by the invention ensures the physical properties and the chemical properties of the polytetrafluoroethylene membrane, and has small damage on the polytetrafluoroethylene membrane; the prepared membrane filter material and the used polytetrafluoroethylene membrane have the same pore size; and the filter efficiency of the membrane filter material is improved.

Description

technical field [0001] The invention relates to a hot-melt coating device and a hot-melt coating method for a membrane filter material, which is a method of directly coating a polytetrafluoroethylene film on the surface of a filter material substrate through a hot-melt method without using an adhesive. The invention discloses a manufacturing method and equipment structure for making a polytetrafluoroethylene membrane filter material. Background technique [0002] PTFE membrane filter material is a layered filter material that provides filtration performance by PTFE membrane and mechanical properties by the substrate. PTFE membrane has a microporous structure, small pore size and high porosity. The membrane filter material made of PTFE membrane has the characteristics of high filtration efficiency, low running resistance and long service life. It is a good choice for high temperature flue gas dust removal. The replacement products of filter materials are widely used in enviro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/06
Inventor 严荣楼
Owner ANHUI JINHON GREENISM TECH
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