Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Air-borne powder feeding roller laser cladding preheating tooling

A technology of laser cladding and powder feeding, which is applied in the coating process and coating of metal materials, can solve the problems of low powder utilization rate, poor controllability, waste of cost, etc., so as to improve the molding quality and controllability , the effect of easy installation

Active Publication Date: 2016-01-20
SHENYANG DALU LASER COMPLETE EQUIP
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003]1. Affects the surface forming quality of the powder. Due to the interaction between the hot air flow generated by the tooling and the powder feeding air flow, it affects the transportation of the powder to the molten pool, resulting in the surface of the laser cladding layer The unevenness does not meet the process requirements
[0004]2. The controllability is poor during the process of cladding. Since the opening of the original tooling is above the furnace body and the opening is very narrow, it is difficult for the operator to carry out the cladding process. Effective observation, the entire cladding process cannot be effectively controlled
[0005] 3. There is no powder recovery device. Since the single powder utilization rate of airborne powder feeding is low and only about 30%, the lack of powder recovery device will inevitably waste costs

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Air-borne powder feeding roller laser cladding preheating tooling
  • Air-borne powder feeding roller laser cladding preheating tooling

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] like Figure 1 to Figure 2 As mentioned above, the laser cladding preheating tooling for air-borne powder-feeding rollers includes a furnace body 1 welded by angle steel and a furnace chamber made of stainless steel plate, wherein the furnace body 1 of the tooling is a side opening structure that is divided into upper and lower parts. , that is, the upper-end opening structure of the original furnace body 1 is changed to a side opening structure that is divided into upper and lower parts. The main thing is that the airflow at the side opening of the furnace body 1 is relatively gentle, and the angle between the powder nozzle and the ascending airflow is larger when the laser cladding is performed here, and the effect of the ascending airflow on the powder feeding airflow is obviously reduced. Surface forming quality is well controlled. Moreover, the laser processing in the lateral direction is convenient for the operator to operate and observe, so that the controllabil...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to an airborne powder sending roller laser cladding preheating tool. The tool comprises a furnace body frame formed through welding angle steel and a hearth made through using a stainless steel board. The tool is characterized in that the furnace body of the tool has a top-and-bottom halving lateral opening structure, the lateral opening of the furnace body is provided with a turnable cover having folders, two ends of the turnable cover are respectively provided with a suspension ring, the inner liner of the furnace body has an asbestos thermal insulation layer and a cement asbestos board, the upper portion of the sidewall of the furnace body is provided with a thermocouple jack, the bottom of the sidewall of the furnace body is provided with a powder disc jack, and three 8kw / 220v armored heating boards are arranged in the furnace body. The tool allows the temperature of the roller to rise to 400DEG C within 0.5h, avoids the influences of hot airflow to powder sending, makes the molding quality of a cladding layer be well controlled, and has the characteristics of simple operation, convenient dismounting and mounting, and easy and fast maintenance.

Description

technical field [0001] The invention relates to a heating tool, in particular to a laser cladding preheating tool suitable for airborne powder feeding rollers. Background technique [0002] The original gravity powder feeding roller laser cladding preheating tool, relying on gravity powder feeding, can basically meet the general processing requirements. However, with the continuous advancement of technology and the gradual introduction of new technologies, laser processing has gradually entered many new fields, especially the introduction of airborne powder feeding. The original gravity powder feeding roller laser cladding preheating tool can no longer be used. To meet the current processing requirements, there are obvious defects in the following aspects. [0003] 1. It affects the surface forming quality of the powder. Due to the interaction between the hot air flow generated by the tooling and the powder feeding air flow, the powder conveying to the molten pool is affect...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
Inventor 陶兴启黄旭东崔忠宝王悦宾
Owner SHENYANG DALU LASER COMPLETE EQUIP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products