Grinding method for solar battery germanium substrate slices

A technology of solar cells and grinding methods, applied in grinding devices, grinding machine tools, metal processing equipment, etc., can solve the problems of uneven force on Template, difficult to control, uneven wafer drop, etc., and achieve easy control of processing volume and grinding accuracy. High, uniform grinding pressure

Active Publication Date: 2013-08-14
中锗科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional manual grinding uses a template to manually grind the wafer, and because the force applied by individuals cannot be completely consistent, resulting in uneven force on the template, resulting in uneven wafer drop, which is difficult to control, and the TTV of the chip is also relatively low due to uneven force. Poor, which will affect the subsequent polishing, the chip debris rate is very high, and the manual grinding efficiency of manual plate by plate is also very low

Method used

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  • Grinding method for solar battery germanium substrate slices
  • Grinding method for solar battery germanium substrate slices

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1: incoming material germanium sheet is 4 inches, and thickness is 285 μ m, double-sided grinder model X61 850B-1 type (Lanzhou Ruide), as figure 1 , figure 2 As shown, a star wheel 3 with a specification of 13DPb×0.25×φ100.5mm is used, and the grinding method includes the following steps:

[0025] Firstly, debug the grinding machine, check the runout of the upper end surface of the lower grinding disc 2, so that the runout of the lower grinding disc 2 is not greater than 0.06mm, and at the same time, ensure that the pressure value of each grinding stage of the grinder shall not exceed the system of the upper grinding disc 1 weight, otherwise the grinder will not function properly.

[0026] Secondly, the preparation of the grinding liquid: mix 2 parts of aluminum oxide powder and 7 parts of pure water according to the weight ratio, stir for 10 minutes, add 0.6 parts of detergent, and stir for another 10 minutes to mix the three evenly, avoiding Agglomerati...

Embodiment 2

[0037] The incoming germanium sheet is 6 inches, the thickness is 320μm, the double-sided grinding machine model X61 850B-1 (Lanzhou Ruide), such as figure 1 , figure 2 As shown, a planetary wheel 3 with a specification of 13DPb×0.28×φ151.5mm is used, and the grinding method includes the following steps:

[0038] First of all, carry out the debugging of the grinding machine, and detect the runout of the upper end face of the lower grinding disc 2, so that the runout of the lower grinding disc 2 is not greater than 0.06mm, and at the same time, ensure that the pressure value of the grinding machine in each grinding stage does not exceed the system of the upper grinding disc 1 weight, otherwise the grinder will not function properly.

[0039] Secondly, the preparation of the grinding liquid: mix 2.5 parts of aluminum oxide powder and 7 parts of pure water according to the weight ratio, after stirring for 10 minutes, add 0.8 parts of detergent, and stir for 10 minutes to mix th...

Embodiment 3

[0050] The incoming germanium sheet is 8 inches, the thickness is 400μm, the double-sided grinding machine model X61 850B-1 (Lanzhou Ruide), such as figure 1 , figure 2 As shown, a planetary wheel 3 with a specification of 13DPb×0.35×φ202.5mm is used, and the grinding method includes the following steps:

[0051] First of all, carry out the debugging of the grinding machine, and detect the runout of the upper end face of the lower grinding disc 2, so that the runout of the lower grinding disc 2 is not greater than 0.06mm, and at the same time, ensure that the pressure value of the grinding machine in each grinding stage does not exceed the system of the upper grinding disc 1 weight, otherwise the grinder will not function properly.

[0052] Secondly, the preparation of the grinding liquid: mix 3 parts of aluminum oxide powder and 7 parts of pure water according to the weight ratio, after stirring for 10 minutes, add 1 part of detergent, and stir for 10 minutes to make the th...

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Abstract

The invention discloses a grinding method for solar battery germanium substrate slices. The grinding method includes sequentially placing planetary wheels on a lower grinding disc in the clockwise direction to enable the planetary wheels to be meshed with an inner gear ring at the center of the lower grinding disc and an outer gear ring on the peripheral edge of the lower grinding disc, respectively placing germanium substrate slices with the front facing downwards into grooves of the planetary wheels, placing an upper grinding disc to enable the upper grinding disc to cling to the lower grinding disc and the upper surfaces of the planetary wheels, leading grinding liquid into the upper grinding disc, enabling the grinding liquid to flow through a through hole of the upper grinding disc to the germanium substrate slices on the planetary wheels, starting a grinder and conducting a grinding process which is divided into a slight pressing stage, a middle-pressure pressing stage, a lower-pressure pressing state and a grinding stage. Under the effect of the grinding faces of the upper grinding disc and the lower grinding disc and the grinding liquid, the grinding pressure is even, so that the machining quantity of the germanium substrate slices is easy to control, grinding precision is high, and the germanium substrate slice loss rate is 12-15 mum in the grinding process. Compared with manual grinding, the grinding method can control total thickness variation (TTV) to be within 2 mum and roughness to be within 0.8 mum. The grinding efficiency is twice as large as manual grinding efficiency, and the slice breaking rate is 1/10 as large as manual grinding slice breaking rate.

Description

technical field [0001] The invention relates to a germanium substrate sheet of a solar cell, in particular to a grinding process for a solar germanium substrate sheet. Background technique [0002] In the production of solar photovoltaic cells, using germanium sheets as energy conversion elements can achieve an energy conversion efficiency of more than 30%. However, the development of solar cells requires an increasing chip area on the one hand, and on the other hand, in order to form a PN junction with good performance, This large-area semiconductor workpiece must also be ground and polished. If these large-area germanium wafers have a better surface roughness, they can obtain higher imaging quality and greatly improve the energy conversion rate. Therefore, there is an urgent need for a The technology meets the needs of germanium wafers in the field of actual production and scientific research. In the process of producing solar germanium substrates, the grinding process is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B37/07B24B37/34
Inventor 王卿泳孙小华郭德文赵双艳
Owner 中锗科技有限公司
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