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Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems

A technology of microwave expansion and expansion of tobacco stems, which is applied to chemical instruments and methods, tobacco, and tobacco treatment, etc., can solve problems such as uneven burning speed, increased tar release in cigarette smoke, and cracking, so as to eliminate energy consumption, The effect of reducing material consumption and uniform burning speed

Active Publication Date: 2013-09-25
HONGTA TOBACCO GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The above Chinese patent microwave expanded tobacco stem processing methods all cannot remove the higher density tobacco stems in the microwave expanded tobacco stems, and cannot remove the cut stems made of high-density tobacco stems in the process of making expanded stems. After the shredded tobacco is added to make cigarettes, cigarettes containing high-density shredded stems will have problems such as piercing the cigarette paper, bursting, uneven burning speed, poor smoking quality, and increased release of cigarette smoke tar
[0011] In the slicing process, due to the uneven density of the tobacco stem after microwave expansion, the tobacco stem cannot be uniformly compacted before slicing, and the area with a low degree of compaction will be taken out by the cutter during slicing. Shaped tobacco stems are cut into stalk slices during the subsequent shredding, which need to be separated and removed again in the subsequent process to form waste, which increases the consumption of expanded tobacco stems in the process of making shredded tobacco, and reduces the yield of finished shredded stems

Method used

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  • Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems
  • Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems
  • Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems

Examples

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Effect test

Embodiment 1

[0045] Example 1: Such as figure 1 As shown, the volume of the tobacco stem after microwave expansion increases by 200-350%, the moisture reaches 3-5%, and the temperature is 75-90°C. After washing the stem with water, the moisture is increased to 25-30%, and then the tobacco stem is sliced. The thickness of the slice is 0.2mm. After the winnowing process, the high-density stalks, tobacco stems, and stalks are removed, stored for 1-3 hours, and then cut into 0.8mm-width stalks. After microwave recovery and shaping, the moisture content is reduced to 10- 12%, after regaining moisture and adding fragrance, the moisture content of the shredded stems is controlled at 12.5-13.5%, and the finished shredded stems are made into finished shredded stems for blending.

Embodiment 2

[0046] Example 2 :Such as figure 2 As shown, the tobacco stem is expanded by microwave, the volume increases by 200-350%, the moisture reaches 3-5%, the temperature is 75-90°C, it is cooled and shaped, stored and aged for 7-60 days, and then rehydrated to make the tobacco stem moisture. To reach 18-20%, then slice the tobacco stems, the thickness of the slices is 0.8mm, after the winnowing process, the high-density stems, tobacco stems, and stems are removed, the stems are shredded, and the width of the shreds is 0.2mm, and the shredded stems are dried to moisture 13-14%, to get the finished stem shreds.

Embodiment 3

[0047] Example 3 :Such as image 3 As shown, the tobacco stems are expanded by microwave, the volume increases by 200-350%, the moisture reaches 3-5%, the temperature is 75-90°C, the moisture is increased to 30-35% after soaking, and then the stems are stored for 1-3 hours, Quantitative feeding, temperature increase and humidification to 32-38% moisture content, temperature 55-70°C, cutting into 0.3mm thick stalks, temporary storage of stalks, and removal of high-density stalks, tobacco stalks, and stalks through winnowing process At the end, the stalks are arranged and sliced, cut into cut stems with a width of 0.9mm, quantitative feeding, feeding of cut stems, storage of cut stems for 1-6 hours, quantitative feeding, drying, and flavoring of cut stems to obtain finished cut stems.

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Abstract

The invention relates to a method and a device for improving the quality and the yield of cut stems produced through microwave expanded tobacco stems, particularly to the technical field of cut steam production through microwave expanded tobacco stems, and belongs to the technical field of tobacco production. According to the method and the device, in the expanded tobacco stem cutting process, a winnowing process exists between a slicing process and a cutting process, expanded tobacco stems which are not cut into stem pieces yet, expanded stem pieces of high density or tobacco stem powder are separated through a wind separation device, then, separated materials are subjected to slicing in the slicing process again, consumption that the expanded tobacco stems are sliced into the stem pieces in the cutting process is reduced, setting of follow-up processes to reject the stem pieces is avoided, and the yield of cut steam products in the expanded tobacco stem cutting process is improved. The stem pieces of even density can be obtained after separation, the produced cut stems is high in filling value, even in density and capable of reducing in-batch fluctuation of the release amount of cigarette tar in smoke, improving inter-batch stability of the release amount of cigarette tar in smoke and reducing open seams during combustion of cigarettes when being added to cigarettes.

Description

technical field [0001] The invention relates to a method and equipment for improving the quality and yield of cut stems made from microwave-expanded tobacco stems, in particular to the technical field of making cut stems from microwave-expanded tobacco stems, and belongs to the technical field of tobacco manufacturing. Background technique [0002] Chinese patent CN2607033Y discloses a multi-wave source multi-feeder microwave expansion tobacco stem device. [0003] Chinese patent CN1518906A discloses a method for expanding tobacco stems with microwaves after mixing tobacco stems with microwave low-loss solid medium particle heat medium. [0004] Chinese patent CN 202077560 U discloses a drum-type continuous microwave expansion device for tobacco stems, which can realize continuous transportation of tobacco stems by using a material conveying roller. [0005] The above Chinese patent methods can realize the continuous production of microwave expansion of tobacco stems, but b...

Claims

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Application Information

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IPC IPC(8): A24B5/16B07B7/01
Inventor 邹泉赵云川牟定荣王毅陈冉杨光涛高晓华蔡媛戚文辉乔晓辉肖文平窦元春
Owner HONGTA TOBACCO GRP
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