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A low hydrogen type deep water wet welding rod

A low-hydrogen type, deep-water technology, applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problems of affecting the performance of welding joints, short time of water immersion resistance, poor waterproof effect, etc., and achieve arc stability, Low porosity and good weld formation

Active Publication Date: 2015-07-29
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, paint, paraffin and other materials are resistant to water immersion for a short time. If soaked in water for more than 20 minutes, the paint and paraffin will foam and peel off, and the waterproof effect is very poor.
However, if phenolic resin is used as a binder, hydrogen pores are likely to be generated in wet welding, which affects the performance of welded joints.

Method used

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  • A low hydrogen type deep water wet welding rod
  • A low hydrogen type deep water wet welding rod
  • A low hydrogen type deep water wet welding rod

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The electrode coating composition (mass percentage %) of table 1 embodiment 1

[0023]

Embodiment

[0024] Embodiment welding rod production process:

[0025] With the H08E steel wire of diameter 4mm as welding core, carry out powder compounding according to the composition of the embodiment shown in table 1, make coating binder with water glass, through powder mixing, pressure coating, coating coating coating on welding core, The thickness of the coating is 1.5mm. After grinding and drying, hang an appropriate number of welding rods on the spraying rack, add an appropriate amount of polyurea raw materials into the spray gun, and spray the welding rod up and down with the spray gun, while the spraying rack rotates at a constant speed. , to ensure that all sides of the electrode can be evenly sprayed with polyurea, stop spraying when the thickness of the polyurea waterproof layer on the surface of the electrode reaches 0.3mm, and hang the sprayed electrode for 30 minutes. (Whether the dosage relationship between the coating and the solder core will affect the test results, it...

Embodiment 2

[0044] The electrode coating composition of table 9 embodiment 2 (mass percentage %)

[0045]

marble

Fluorite

Quartz sand

Titanium dioxide

artificial rutile

Electrolytic manganese

Ferrosilicon

ferro-titanium

iron powder

Total

Example

42

15

5

2.5

3

3

7

4

18.5

100

[0046] Embodiment 2 welding rod production process:

[0047] With the H08E steel wire of diameter 4mm as welding core, carry out compounding powder by the composition of the embodiment shown in table 9, make coating binder with water glass, through powder mixing, pressure coating, coat coating on welding core, The thickness of the coating is 1.5mm. After grinding and drying, hang an appropriate number of welding rods on the spraying rack, add an appropriate amount of polyurea raw materials into the spray gun, and spray the welding rod up and down with the spray gun, while the spraying rack rotates at a constant sp...

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Abstract

The invention provides a low hydrogen type deep water wet welding electrode. According to the low hydrogen type deep water wet welding electrode, an H08E steel wire is utilized as a welding core, a coating mainly comprises, by weigh percent, 35-42% marble, 10-18% fluorite, 5-8% quartz sand, 2.5-4% titanium dioxide, 3-6% artificial rutile, 2.5-7.5% electrolytic manganese, 7-9% ferrosilicon and 3-6% ilmenite, with the balance being iron powder, and water glass is used as binder. After the welding electrode is extruded, polyurea elastomers are sprayed on the surface of the coating of the wet welding electrode to serve as a waterproof layer. The low hydrogen type deep water wet welding electrode can be used for the wet welding of a steel structure of 0-60 miles deep under the water, arcs are stable, formation of weld is good, porosity is low, and the waterproof layer can guarantee that the coating does not deteriorate or fall off after the welding electrode is soaked in water for a long time, so that the welding operation can still be performed.

Description

technical field [0001] The invention belongs to the field of welding materials, and relates to a low-hydrogen deep-water wet welding electrode which can be used for wet welding of steel structures at a depth of 0 to 60 meters underwater. Background technique [0002] With the large-scale development and utilization of marine resources, underwater wet welding electrodes are increasingly widely used in the construction and maintenance of underwater steel structures such as bridges, port facilities, offshore oil platforms and pipelines, submarines, ships, and underwater salvage. . [0003] Invention patent CN 101347873A, using ilmenite, dolomite, iron powder, potassium feldspar, medium carbon ferromanganese, white clay, titanium dioxide, CMC and fine mica as main components, and resin as binder, welding rod pressure coating Finally, there is no need to apply a waterproof coating on the surface. Some wet welding electrodes use water glass as a binder, and it is necessary to co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/365
Inventor 石永华沈晓勤王国荣
Owner SOUTH CHINA UNIV OF TECH