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Transformer iron core and production method thereof

A production method and transformer technology, which is applied in the manufacture of inductors/transformers/magnets, transformer/inductor cores, electrical components, etc., can solve the problems of increasing production costs, increasing product inventory, and easy falling off of sound insulation blankets, etc., to reduce investment Cost, not easy to fall off, noise reduction effect

Inactive Publication Date: 2013-09-25
STATE GRID CORP OF CHINA +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the amorphous alloy iron core of the dry-type transformer is mainly a three-phase three-column amorphous alloy iron structure. The three-phase three-column amorphous alloy iron includes a square ring-shaped outer core, and two Square ring-shaped inner iron core, each iron core is fixed and molded by resin curing agent, the inner surface and outer surface of each iron core are provided with electrical steel belts for protection, and the two adjacent sides of the two inner iron cores form the second One core leg, two opposite sides of the two inner cores are respectively attached to the corresponding sides of the outer core to form the second core leg and the third core leg, the first core leg, the second core leg and the third core leg The columns are arranged parallel and side by side. The outer surface of the three-phase three-column amorphous alloy iron formed by the combination of the outer core and the inner core is pasted with a polyethylene material sound insulation blanket through an adhesive. The sound insulation blanket is used to suppress the noise generated when the iron core is running. However, the sound insulation blanket is fixed on the iron core with an adhesive. Since the adhesive will age during the long-term operation of the amorphous iron core, the sound insulation blanket is easy to fall off, which affects the safe operation of the transformer. The effect of sound insulation and noise reduction is not very obvious; and the price of polyethylene sound insulation blanket is expensive, which increases the production cost, and needs to be made in different sizes according to needs, which increases the inventory of products

Method used

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  • Transformer iron core and production method thereof
  • Transformer iron core and production method thereof

Examples

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Embodiment 1

[0021] Embodiment 1 of a transformer core of the present invention: as figure 1 As shown, the transformer core includes a square ring-shaped outer core 1 and two square ring-shaped inner cores 2 nested in the outer core 1 and arranged side by side. Both the outer core and the inner core are amorphous alloy cores. The outer core 1 Including the outer iron core body and the outer core electrical steel belt 11 for protection wrapped around the body, the inner core 2 includes the inner core body and the inner core electrical steel belt 21 for protection wrapped around the body, the outer core 1 The upper end is provided with an outer iron core lap joint opening 12 for opening the iron core to fit the high and low voltage coils. The upper ends of the two inner iron cores 2 are provided with inner iron core lap joint openings 22. The outer iron core and the two inner iron cores form a three-column amorphous alloy core structure. The structure of the three-column amorphous alloy core...

Embodiment 2

[0022] Embodiment 2 of a transformer core of the present invention: as figure 2 As shown, the difference from the above-mentioned embodiment is that this embodiment is only provided with two layers of columnar polyurethane foam layer sleeves on the outer circumferences of the first core column, the second core column and the third core column, and the polyurethane foam layer at the bottom of the single column 51 and the single-column composite polyurethane foam layer 61, each layer of polyurethane foam layer is wrapped with a fiberglass tape, and the remaining parts can be painted or brushed with epoxy resin for surface protection.

[0023] In each of the above-mentioned embodiments, it is a three-column amorphous alloy core structure. In other embodiments of the present invention, the iron core with a polyurethane foam layer on the surface can also be applied to an ordinary silicon steel dry-type core with a three-column or three-dimensional wound core structure. In the tran...

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Abstract

The invention relates to a transformer iron core and a production method thereof. A polyurethane foam layer formed by curing reaction of polyurethane foaming agents is coated on the outer surface of the iron core; by the polyurethane foam layer, sounds, generated by vibration caused by magnetostriction, of the iron core can be reduced, and sounds generated by transformer coils can be absorbed, so that transformer noise is reduced; the polyurethane foaming agents are coated on the iron core after foaming to form the compact polyurethane foam layer attached on the iron core, and the polyurethane foam layer is not prone to shedding and durable, so that input cost is reduced.

Description

technical field [0001] The invention relates to a transformer core and a manufacturing method thereof. Background technique [0002] At present, the amorphous alloy iron core of the dry-type transformer is mainly a three-phase three-column amorphous alloy iron structure. The three-phase three-column amorphous alloy iron includes a square ring-shaped outer core, and two Square ring-shaped inner iron core, each iron core is fixed and molded by resin curing agent, the inner surface and outer surface of each iron core are provided with electrical steel belts for protection, the two adjacent sides of the two inner iron cores form the second One core leg, two opposite side sides of the two inner cores are attached to the corresponding sides of the outer core respectively to form the second core leg and the third core leg, the first core leg, the second core leg and the third core leg The columns are arranged parallel and side by side, and the outer surface of the three-phase thre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F27/24H01F41/02
Inventor 徐政勋龚卫国张君义王晓玲吉洋高鹏飞徐东伟
Owner STATE GRID CORP OF CHINA
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