Preparation method of crack-free coating fiber

A coated fiber, crack-free technology, applied in the field of preparation of crack-free coated fiber, can solve the problems of many cracks, cracking of coating or substrate, cracking of coating and substrate, etc.

Active Publication Date: 2013-10-02
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The above method is good, but Academician Zhang Litong of Northwestern Polytechnical University pointed out 【2】 , since there are fewer reinforcing fibers available for selection, and the C base is not resistant to oxidation, a better method is still needed
②The CMC-MS method is the multi-layer self-healing method, and its effect is also very good; but the disadvantages are: 1) Due to B 2 o 3 The temperature at which the fiber becomes viscous is above 650°C, while the C fiber has begun to oxidize at 370°C, that is, the matrix cracks in the temperature range of 370°C to 650°C cannot be formed by the liquid B 2 o 3 To fill, and CMC-SiC has relatively many cracks in this temperature range, making its oxidation resistance very poor
2)B 2 o 3 Very sensitive to water vapor, easy to make B 2 o 3 Layer peeling off, in addition, when the temperature reaches 815°C, B 2 o 3 The diffusion rate of oxygen is very high. When the temperature is above 1000℃, B 2 o 3 The vapor pressure is too high, the oxygen diffusion rate is too high, and it is no longer protective 【3】 , and the higher the temperature, the more serious the volatilization
3) SiO2 2 The high-temperature vapor pressure is small, and the diffusion rate of oxygen is small, but S...

Method used

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  • Preparation method of crack-free coating fiber
  • Preparation method of crack-free coating fiber
  • Preparation method of crack-free coating fiber

Examples

Experimental program
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Effect test

Embodiment 1

[0114] In this example, T300 carbon fiber (12), SiC coating (3), the relevant characteristics of SiC coating (3) and T300 carbon fiber (12) are shown in Table 1; no crack coating fiber was prepared, and the gravity loading device (9) Using gravity loading, the method is as follows:

[0115] Step 1, depositing a weak interface layer. First degumming at 600 °C, and then uniformly depositing a 0.3 μm pyrolytic carbon PyC interface layer on T300 carbon fiber (12), the deposition device uses such as Figure 13 In the device shown, the raw material is high-purity acetylene gas, and the protective gas is Ar gas. During the CVD deposition process, since the thickness of the interface layer is very thin, tension can be applied to the T300 carbon fiber (12), and the pyrolytic carbon layer can also be deposited without tension, which has little influence on the force of the anti-oxidation coating.

[0116] Step 2, under the action of tension, uniformly deposit the anti-oxidation coatin...

Embodiment 2

[0126] This embodiment adopts carbon fiber (12), B 4 C coating (3), preparation of crack-free coated fibers, B 4 The relevant characteristics of C coating and C fiber are shown in Table 3. The gravity loading device (9) adopts gravity loading, and the CVD deposition device such as Figure 14 ,Methods as below:

[0127] Step 1, depositing a weak interface layer. First, degumming is performed at a temperature of 600°C in the degumming furnace 30, and a 0.3 μm pyrolytic carbon PyC interface layer is evenly deposited on the carbon fiber (12). The deposition device adopts such as Figure 14 For the pyrolytic carbon high-temperature deposition furnace (31) shown, the raw material is high-purity acetylene gas, and the protective gas is high-purity N 2 . During CVD deposition, a layer of pyrolytic carbon may be deposited by applying tension to the carbon fibers (12).

[0128] Step 2, under the action of tension, uniformly deposit the anti-oxidation coating. The anti-oxidation co...

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Abstract

The invention relates to a preparation method of a crack-free coating fiber, and belongs to the technical field of preparation of a composite material. After initial tensile stress sigma o is exerted to continuous single fibers or fiber bundles, an anti-oxidation coating is evenly deposited on the surface by using a CVD (chemical vapor deposition) method and the like under the condition of tensile stress; the initial tensile stress sigma o is unloaded under the condition that the initial tensile stress is greater than or equal to the crack generating temperature TC of the coating after deposition is ended; the anti-oxidation coating is integrally cooled to room temperature after the initial tensile stress sigma o is unloaded, so as to obtain the crack-free coating fiber. By adopting the preparation method, a thermal stress crack caused by mismatching of thermal expansion of the fiber and the coating is avoided; a channel of an oxidizing medium is cut off; the fiber is prevented from being oxidized; anti-oxidation protection of a full-temperature section is achieved. Thus, the integrality, the safety and the reliability of the composite material are improved; the preparation method is suitable for preparation of heat-resistant, anti-oxidation and high-temperature creep-resistant reinforced composites. Therefore, the preparation method is continuous and simple in preparation technology, and convenient to industrially produce.

Description

technical field [0001] The invention relates to a preparation method of a crack-free coating fiber, belonging to the technical field of composite material preparation. Background technique [0002] C fiber-reinforced SiC-based ceramic composites (CMC—SiC), the performance is obvious to all, but due to the thermal expansion mismatch between the C fiber and the SiC matrix, the SiC matrix cracks, and it has very good anti-oxidation performance and protection at high temperatures. Functional SiC matrix, however, due to the cracks in the matrix, the oxidizing medium can be exploited. Due to the oxidation channels provided by the cracks, the performance of CMC-SiC is seriously affected. In order to prevent the C fiber from being oxidized, researchers have thought of various methods, and the more effective methods are: ① Crack closing method, which is to use the difference in thermal expansion coefficient between the fiber and the matrix to heal the crack, so that the oxidizing me...

Claims

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Application Information

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IPC IPC(8): C04B35/80C04B35/565
Inventor 王子国李显方孙宇雁武井祥褚盼
Owner CENT SOUTH UNIV
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