Steel material texture detection method and device utilizing same

A detection method and material technology, applied in the direction of metal processing equipment, metal processing, manufacturing tools, etc., can solve the problems that cannot be popularized and applied, difficult to distinguish, etc., and achieve the effect of avoiding production safety hazards and low cost

Active Publication Date: 2013-10-23
JINAN EVERSHINING CNC MACHINE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of production and processing, because these two kinds of equipment are in the process of punching angle steel or plate, the workpiece will make a certain sound. The sound of Q345, Q420 and Q460 angle steel is clear and loud, and the sound of Q235 angle steel is low and soft. Experienced machine tool operators can roughly judge the material of the workpiece to be processed by the sound produced during punching or cutting. The sound is low and soft is Q235, but the sound of the three materials Q345, Q420, and Q460 is relatively crisp and bright. Difficult to distinguish by sound alone
This identification method has a lot to do with the experience of the employees, the level of responsibility, and the quality of the mental state, so it cannot be popularized and applied.

Method used

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  • Steel material texture detection method and device utilizing same
  • Steel material texture detection method and device utilizing same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] As shown in the accompanying drawings, a steel material detection method for a numerically controlled angle steel typing punching and shearing production line / numerically controlled plate punching typewriter, which includes the following steps:

[0024] (1) Set up a pressure detection device on the CNC angle steel typing punching and shearing production line / NC plate punching typewriter to collect pressure values ​​when the workpiece to be detected is punched. The pressure detection device communicates with the CNC angle steel typing punch through the CNC communication system The microcomputer of the hole cutting production line / numerical control plate punching typewriter is connected and the collected pressure data is transmitted to the microcomputer; the microcomputer is connected with an alarm device. In the present invention, the pressure detection device can adopt a pressure sensor, which can be set in the hydraulic system of the numerical control angle steel typi...

Embodiment 2

[0029] As shown in the accompanying drawings, a CNC angle steel / plate punching and typing equipment includes a host, a hydraulic system matched with the host, a microcomputer 4 for controlling the operation of the equipment, a pressure detection device 2, and an alarm device 3 . A pressure detection device 2 is set in the hydraulic system, and the pressure detection device 2 includes a pressure sensor 5 for collecting the high-pressure value of the hydraulic system when the workpiece to be detected is punched. Said microcomputer 4 is connected. The microcomputer 4 has a built-in standard punching pressure database of angle steels / plates of various materials, and the microcomputer 4 is connected with an alarm device 3 . Described alarm device 3 can adopt sound and light alarm device or adopt the alarm device built in microcomputer.

[0030]The working process of the present invention is: when the workpiece to be measured is punched, the pressure sensor 5 of the pressure detect...

Embodiment 3

[0033] This embodiment is basically the same as Embodiment 2, the difference is that the pressure detection device 2 in this embodiment uses a strain gauge pressure sensor, which is arranged on the force-bearing unit of the punching unit of the CNC angle steel / plate punching equipment Structurally, it is used to collect the pressure value of the load-bearing structure when the workpiece to be detected is punched. The load-bearing structure may be the body of the punching unit or the punch or the punch rod or the pressure head of the punching cylinder or the piston rod of the punching cylinder.

[0034] Other parts of this embodiment are the same as those of Embodiment 2, and will not be repeated here.

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Abstract

The invention discloses a steel material texture detection method and a device utilizing same, and is used for detecting a steel material texture of a workpiece during processing in a numerical control angle steel typing punching shearing production line/a numerical control plate material punching typing machine. The detection method includes the following steps: (1) arranging a pressure detection device on the numerical control angle steel typing punching shearing production line/the numerical control plate material punching typing machine, and employing the pressure detection device to acquire a pressure numerical value when the workpiece to be detected is punched; (2) building a standard punching pressure database of angle steel/plate materials with various textures in a microcomputer, comparing and judging the database with the acquired pressure numerical value, and displaying the judged result through a human-computer interaction interface of the microcomputer; and (3) when the judged result displayed in the human-machine interaction interface is inconsistent with the texture of the workpiece in a processing batch, starting an alarm device for alarm by the microcomputer, and reminding an operator to take out the problem workpiece. The detection method can detecting the texture of each angle steel or each plate material used in a production process, and is accurate and quick.

Description

technical field [0001] The invention relates to a method for detecting the steel material, in particular to a method for detecting the steel material of a workpiece in a numerically controlled angle steel typing punching and shearing production line / a numerically controlled plate punching typewriter. The invention also relates to equipment utilizing the steel material detection method. Background technique [0002] Angle steel and plates are necessary raw materials for iron tower processing. The commonly used angle steel or plate materials for iron tower processing are generally Q235, Q345, Q420, and Q460. In the process of processing and bundling in steel mills and in the actual processing of iron tower processing enterprises, sometimes one or several steels of a certain material are mixed into steels of another material. Iron tower processing enterprises mistakenly process and use Q235 angle steel or plate as Q345, Q420 or Q460 due to mixing materials in the processing pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C51/00
Inventor 陈广先董桂西
Owner JINAN EVERSHINING CNC MACHINE
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