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Method for nitrate removing from regenerated tobacco leaf with paper-making process

A technology of reconstituted tobacco leaves and nitrates, applied in tobacco, tobacco preparation, application, etc., can solve the problems of waste of water resources, loss of active ingredients, high maintenance costs, etc., to avoid emissions, reduce processing costs, and improve comprehensive utilization. Effect

Active Publication Date: 2014-02-12
HONGTA TOBACCO GRP
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AI Technical Summary

Problems solved by technology

[0004] The Chinese invention patent "A Method for Controlling Chlorine and Nitrate Content in Tobacco Extraction or Extract" (application number: 200810219773.3) discloses the extraction or extraction of tobacco raw materials in the production of reconstituted tobacco leaves by papermaking method, and controls its concentration to reach 1-30%, the solvent is water or an alcohol solution with a concentration lower than 30%, and then put it into a nanofiltration membrane circulation device for circulation filtration to obtain the retained liquid intercepted by the nanofiltration membrane after removing chlorine and nitrate. The liquid is used as the material coated and backfilled on the base sheet in the production of reconstituted tobacco leaves by papermaking method. Its disadvantages are: (1) the original active ingredients of the membrane-filtered tobacco will be lost, which is not conducive to the intrinsic quality of the sheet product; (2) It is easy to form an adhesion layer on the surface, which significantly reduces the flux of the membrane; (3) After the operation, the cleaning of the membrane is difficult and the durability of the membrane is poor
(4) The initial investment is too high, and the later maintenance costs are relatively high, making it impossible to achieve large-scale industrialization
[0005] The Chinese invention patent "A Reconstituted Tobacco Leaf Coating Liquid Component and Component Group Chemical Kitchen Combination, Coupling Preparation and Process" (Application No.: 201210008209.3) discloses the use of low-grade and waste tobacco leaves and stems, after pre-soaking , enzymatic extraction or extraction to obtain tobacco leaves or tobacco stems enzymatic extraction or extraction liquid or tobacco leaves, tobacco stems mixed extraction or extraction liquid, and then undergo enzymatic hydrolysis of chemical components and component groups in the chemical kitchen, Mera De reaction conversion, membrane separation or concentration or column separation, freeze separation, alcohol precipitation and other combined and coupled preparation processes to selectively transform or reduce or remove tobacco leaves, tobacco stem extraction or extraction liquid or tobacco leaves, tobacco stem extraction or The disadvantages of extracting certain components and component groups in the mixed solution are: (1) Adding a large amount of industrial additives to the coating solution is not conducive to the intrinsic quality of the thin film product; (2) The leaching liquid film concentration treatment The amount of water is relatively small, but the water flux of membrane treatment is large, and the membrane treatment needs to be supplemented with concentration treatment, which will cause a lot of waste of water resources. (3) The process is complicated and the cost is high, and large-scale application cannot be realized

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] (1) Take 100g of tobacco stem extract with a concentration of 8.31% and put it into a 500mg special flask. It is detected that the nitrate content in it is 0.21% (the nitrate content is 2.53% on an absolute dry basis). Add 20g of pretreated 201 *2 Anion exchange resin (its water content is 51.2%), stirred at room temperature for 5 minutes;

[0033] (2) Use a 100-mesh sieve to filter out the liquid part and keep the resin in the bottle. Add 25g of clear water to the bottle twice to rinse twice, filter the rinse solution and combine with the above-mentioned primary solution to obtain a total of 128g of liquid;

[0034] (3) Take a small amount of liquid and fully dry it in an oven. The measured concentration (solid content) is 6.12%; the nitrate ion content in the liquid part is also detected to be 0.003%. The calculated yield of the active components of the treated tobacco was 94.3%, and the relative removal rate of nitrate ions was 98.1%.

Embodiment 2

[0036] (1) Take 100g of tobacco stem extract with a concentration of 8.31% and put it into a 500mg special flask. It is detected that the nitrate content in it is 0.21% (the nitrate content is 2.53% on an absolute dry basis). Add 20g of pretreated 303 *2 Anion exchange resin (its water content is 49.3%), stirred at room temperature for 5 minutes;

[0037] (2) Use a 100-mesh sieve to filter out the liquid part and keep the resin in the bottle. Add 25g of water to the bottle twice to rinse twice, filter the rinse solution and combine with the above-mentioned first solution to obtain a total of 127g of liquid;

[0038] (3) Take a small amount of liquid and fully dry it in an oven. The measured concentration (solid content) is 6.12%; the nitrate ion content in the liquid part is also detected to be 0.032%. The calculated yield of the active components of the treated tobacco was 92.5%, and the relative removal rate of nitrate ions was 79.1%.

Embodiment 3

[0040] (1) Take 100g of tobacco stem extract with a concentration of 8.31% and put it into a 500mg special flask. It is detected that the nitrate content in it is 0.21% (the nitrate content is 2.53% on a dry basis). Add 20g of pretreated 331 Anion exchange resin (its water content is 47.6%), stirred at room temperature for 5 minutes;

[0041] (2) Use a 100-mesh sieve to filter out the liquid part and keep the resin in the bottle. Add 25g of clear water to the bottle twice and rinse twice, filter the rinse solution and combine with the above-mentioned primary solution to obtain a total of 125g of liquid;

[0042] (3) Take a small amount of liquid and fully dry it in an oven. The measured concentration (solid content) is 6.25%; the nitrate ion content in the liquid part is also detected to be 0.010%. The calculated yield of the active components of the treated tobacco was 93.0%, and the relative removal rate of nitrate ion was >93.6%.

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Abstract

The invention discloses a method for nitrate removing from regenerated tobacco leaf with a paper-making process. Anion exchange resin is used for processing a tobacco extracting solution, and nitrate ion removing is carried out. The method comprises the steps that the anion exchange resin with the weight of 0.05-0.20 time is added into the tobacco extracting solution with the concentration (solid content) of 4%-10% under normal temperature, stirring is carried out for 5-7 minutes, filtering is carried out through a screen with more than 100 meshes, then clean water of 0.3-0.5 time is used for washing the resin, liquid parts are merged to obtain a tobacco extracting solution after denitration, a proper amount of self-prepared composite organic acid is added to adjust the pH value of the tobacco extracting solution into 4.6-4.8, and the tobacco extracting solution can be directly conveyed to a refining concentration workshop section. According to the method, the content of nitrate ions in the tobacco extracting solution is effectively lowered, meanwhile, the high yield of products is guaranteed, the used anion exchange resin is recycled and activated in a correct way and then can be recycled for many times, and the sensory quality of the prepared tobacco extracting solution after denitration is not changed obviously.

Description

Technical field [0001] The present invention involves a process of nitrate ionic removal in a papermaking tobacco extraction solution to realize the adjustable and controllable tobacco leaves chemical components. It is specifically used to use pine -ion exchange resin to treat tobacco extract to remove it to remove it.Nitrate ions, resin can be recycled by recycling, activation, and regeneration.The present invention belongs to the field of tobacco industry reconstruction of tobacco production technology. Background technique [0002] Cultivated tobacco leaf is a kind of average tobacco slice, which is mainly composed of adhesives and other additives that are not suitable for smoke -processed tobacco -processing tobacco -processing tobacco processing.Due to the advantages of low cost, good filling, and reducing scor oil content in smoke, it has become a very important cigarette raw material, and its use ratio will also increase year by year.At present, the production of tantal le...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/14
Inventor 白晓莉龚荣岗张育光杨涛袁肖琴刘刚王勤龙阳琳
Owner HONGTA TOBACCO GRP
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