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Method for efficiently smelting Galfan alloy

An alloy and high-efficiency technology, applied in the field of Galfan alloy, can solve the problems of high melting point of rare earth metals, different aluminum content, large difference in the proportion of zinc and aluminum, etc., to achieve accurate and uniform chemical composition, high absorption rate of alloy elements, prevention of burning loss and The effect of oxidation

Active Publication Date: 2014-03-05
CHANGZHOU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] One is that it is difficult to ensure accurate aluminum content: aluminum is prone to segregation, and the specific gravity of zinc and aluminum is greatly different, which will cause aluminum to float out, and coatings with different aluminum content will be produced in the alloy liquid
[0005] The second is that it is difficult to ensure the content of rare earth metals: rare earth metals have high melting points, are flammable, and are easily oxidized. At a certain temperature, the rare earth metals are directly added to the Zn-5%Al eutectic melt, and the rare earths burn seriously. Almost all the inner rare earths are oxidized and burned

Method used

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  • Method for efficiently smelting Galfan alloy
  • Method for efficiently smelting Galfan alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment example 1

[0026] Experimentally prepare 300g Zn-5%Al-0.1%Ce alloy, the steps are as follows:

[0027] 1. Melting master alloy

[0028] The composition weight of zinc-rare earth master alloy is as follows:

[0029] Zinc 5.70g

[0030] Rare earth 0.30g

[0031] (1) First accurately weigh the zinc and the rare earth that has been polished off the scale and cleaned with acetone, and vacuum-pack it in a quartz tube to ensure that the rare earth is not oxidized. Put the temperature in the furnace to 500 ° C, and then keep it warm for 2 hours.

[0032] (2) Raise the temperature to 820°C, and then keep the temperature for 5 hours.

[0033] (3) Shake well when sampling to make the composition uniform, and quench.

[0034] 2. Ingredients

[0035] Configure the master alloy, analyze the data, calculate the mass loss, and then calculate the required zinc and aluminum content according to the metal element composition of the target Galfan alloy to ensure accuracy. The composition weight is as f...

Embodiment example 2

[0046] Experimental preparation of 300g Zn-5%Al-0.2%Ce alloy, the steps are as follows:

[0047] 1. Melting master alloy

[0048] Its composition weight percent of zinc-rare earth master alloy is as follows:

[0049] Zinc 11.40g

[0050] Rare earth 0.60g

[0051] (1) First accurately weigh the zinc and the rare earth that has been polished off the scale and cleaned with acetone, and vacuum-pack it in a quartz tube to ensure that the rare earth is not oxidized. Put the temperature in the furnace to 500 ° C, and then keep it warm for 2 hours.

[0052] (2) Raise the temperature to 850°C, and then keep the temperature for 8 hours.

[0053] (3) Shake well when sampling to make the composition uniform, and quench.

[0054] 2. Ingredients

[0055] The master alloy will be configured, the data will be analyzed, and the mass loss will be calculated. Then, according to the metal element composition of the target Galfan alloy, the required zinc and aluminum content will be calculate...

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Abstract

The invention relates to a Galfan alloy, particularly a method for efficiently smelting a Galfan alloy. The invention solves the problem in addition of the high-melting-point alloy and low-ignition-point alloy in the non-ferrous metal alloy preparation process, especially solves the problem of oxidizing combustion of the low-ignition-point alloy in the preparation process, and has obvious effects. A partition process adopted in the zinc-rare earth interalloy smelting process prevents the burning loss and oxidation of the rare earth, so that the burning loss rate is low, and the alloy element absorptivity is high; and thus, the partition process can effectively purify the solution and refine the grain. When being used for smelting a zinc-aluminum alloy, the method lowers the percentage of zinc and the mass ratio of aluminum zinc, reduces the segregation of aluminum, ensures the accuracy and uniformity of the chemical components, satisfies the requirements for the alloy components, and is suitable for mass production of the Galfan alloy.

Description

technical field [0001] The invention relates to Galfan alloys, in particular to a method for efficiently smelting Galfan alloys. Background technique [0002] Galfan alloy was developed by the International Lead-Zinc Organization in the 1970s and was put into production in 1984 to replace the new generation of anti-corrosion coating of hot-dip galvanizing. The alloy is based on 5wt.%Al-Zn eutectic alloy It was developed on the basis of the original alloy, and added rare earth elements (La, Ce, etc.) on the basis of the original alloy; Galfan alloy has a dense and uniform structure, good process performance, excellent corrosion resistance, long service life, and can save non-ferrous metals. In addition, Due to the low operating temperature and less slag and bottom slag produced in the production process, it can improve the working environment and save consumption. It is widely used in the automobile industry and household equipment; the molten salt protection method and the e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/03C22C18/04
Inventor 苏旭平杨廷志吴长军王建华涂浩刘亚彭浩平
Owner CHANGZHOU UNIV
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