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Kiln furniture (kiln car) used for firing of ceramic counter basin frame structures

A frame structure and kiln furniture technology, which is applied in the field of kiln furniture and kiln cars, can solve problems such as low loading density, high labor intensity, and dark cracks in the basin, and achieve the effects of increasing loading density, reducing labor intensity, and improving product grades

Active Publication Date: 2014-03-19
GUANGDONG REJINBAO NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 2. The table basin kiln furniture combined with SiC refractory board can only be used alone, and cannot be used in various specifications of the table basin;
[0005] 3. The kiln furniture is purchased from multiple points and two flat plates, which cannot guarantee the flatness. At the same time, the volume changes during the high-temperature firing process, resulting in the flatness of the basin product cannot be guaranteed;
[0006] 4. After the SiC refractory board has been used for a period of time (about 2 months), the material is gradually oxidized, begins to expand in volume, begins to deform, the surface is loose, and in severe cases, slag appears, which affects the product grade of the basin;
[0007] 5. SiC kiln furniture is based on the third reason above, resulting in a short service life and increasing the firing cost of consumers;
[0008] 6. The table basin kiln furniture combined with the table basin and SiC refractory board has full contact between the surface and the surface. The thickness of the silicon carbide plate is 20mm, the area is large, the heat dissipation is slow, the heat absorption is large, and the energy consumption is high. Dark cracks appear in the basin;
[0009] 7. Basin kiln furniture products combined with SiC refractory boards have low loading density and high labor intensity

Method used

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  • Kiln furniture (kiln car) used for firing of ceramic counter basin frame structures
  • Kiln furniture (kiln car) used for firing of ceramic counter basin frame structures
  • Kiln furniture (kiln car) used for firing of ceramic counter basin frame structures

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1, with reference to Figure 1- Figure 7 , a kind of kiln furniture kiln car used in firing ceramic table basin frame structure, including vehicle frame 1, column 2, beam 3 and joist 4, is provided with 4 columns 2 on vehicle frame 1, and each column 2 Layer frame through holes are arranged on the vehicle frame, and layer frame crossbeams 3 are arranged on the width direction of the vehicle frame. 2 groups of 4 joists 4 in total, the joists 4 are erected on the left and right beams 3, and 4 supporting plates 5 are erected between each group of joists 4, the joists 4 are double holes with steps Rectangular cylindrical body, the steps 41 are low-level steps, the height of the steps 41 is equal to the thickness of the supporting plate 5, the steps 41 on each group of joists 4 are oppositely arranged, and the supporting plates 5 are erected on the same group 2 between the steps 41 of the root joists 4 .

Embodiment 2

[0026] Embodiment 2, with reference to Figure 8-Figure 10 , a kind of kiln furniture kiln car used in firing ceramic table basin frame structure, including vehicle frame 1, column 2, beam 3 and joist 4, is provided with 6 columns 2 on vehicle frame 1, and each column 2 Layer frame through holes are arranged on the vehicle frame, and layer frame crossbeams 3 are arranged on the width direction of the vehicle frame. There are 8 joists 4 in 4 groups, and the joists 4 are erected on two adjacent beams 3, and two supporting plates 5 are erected between each group of joists 4, and the joists 4 are double-layered with steps Hole rectangular cylindrical body, the step 41 is a lower step, the height of the step 41 is equal to the thickness of the supporting plate 5, the steps 41 on each group of joists 4 are arranged oppositely, and the supporting plate 5 is erected on the same group between the steps 41 of the two joists 4 . On the joist 4 steps 41 between every 1 group of supporti...

Embodiment 3

[0027] Embodiment 3, with reference to Figure 11 , a kind of kiln furniture kiln car that is applied to firing ceramic basin frame structure compares with embodiment 2, and its difference is: use longer joist 4, and the length of joist 4 is the same as embodiment 1, each joist 4 can straddle on 3 upright columns 2 at the same time, and other structures are identical with embodiment 2.

[0028] The kiln furniture kiln car described in embodiment 1-embodiment 3 has 7 layers in total, and each layer can be loaded with 4 pieces of ceramic basins. Figure 5 The pallets shown are suitable for loading with straight-sided structural ceramic washbasins, Figures 6A-6E The pallets shown are suitable for loading ceramic washbasins with curved structures or special-shaped structures. You can choose (or design) pallets of different shapes to burn different shapes of basins.

[0029] In the present invention, the frame structure is not limited by the embodiment. The kiln car can be desi...

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PUM

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Abstract

The invention relates to kiln furniture (a kiln car) used for the firing of ceramic counter basin frame structures. The kiln furniture (kiln car) includes a car frame, a plurality of uprights, beams and joists, wherein the uprights are arranged on the car frame, shelving through holes are formed in each upright, the shelving beams are arranged in the width direction of the car frame, each layer of the beams are horizontally erected on the shelving through holes in each pair of a front upright and a rear upright; two groups of the joists are arranged on each layer in the length direction of the car frame, each joist is erected on every two adjacent beams, one or two pairs of support plates are erected between each group of the joists, and a hollow cavity formed by each pair of the support plates and each group of the joists is used for loading one ceramic counter basin. The support plates are erected between each group of the joists, so that each pair of a front joist and a rear joist and each pair of a left support plate and a right support plate form a support frame with a support plane to support the periphery of a ceramic product, which can prevent the ceramic product from softening deformation during heating. The kiln furniture (kiln car) has the characteristics of low consumption of kiln materials per unit product, energy saving, consumption reduction, lower labor intensity of workers, higher superior product rate and the like.

Description

technical field [0001] The invention relates to a kiln furniture kiln car, in particular to a kiln furniture kiln car used for firing ceramic table basin frame structures. Background technique [0002] The structure, composition and characteristics of existing kiln cars used for loading ceramic products are as follows: [0003] 1. Each basin is composed of two SiC refractory boards and 6 refractory columns (or a single board); [0004] 2. The table basin kiln furniture combined with SiC refractory board can only be used alone, and cannot be used in various specifications of the table basin; [0005] 3. The kiln furniture is purchased from multiple points and two flat plates, which cannot guarantee the flatness. At the same time, the volume changes during the high-temperature firing process, resulting in the flatness of the basin product cannot be guaranteed; [0006] 4. After the SiC refractory board has been used for a period of time (about 2 months), the material is grad...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D3/12
Inventor 陈皇忠
Owner GUANGDONG REJINBAO NEW MATERIAL TECH
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