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Method for forming connected filter chambers and channels by butt joint of water purifier dual-row filter cartridges and engine bases

A technology of water purifiers and filter cartridges, which is applied in chemical instruments and methods, separation methods, filtration and separation, etc. It can solve the problems of non-conforming to low-carbon, easy water overflow, and bulky connection structures, and achieve stable manufacturing quality and stable connection , the effect of complex structure

Inactive Publication Date: 2014-05-21
杜也兵
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the water purifier adopts the structure of lower machine base, single-row three-cavity conjoined body and upper split screw cap, on the basis of retaining the low-cost built-in filter gall of the traditional open filter cavity structure water purifier, and adopts movable upper The cover and the built-in filter gallbladder mode have the advantages of labor-saving, convenient, and not easy to overflow, etc. It overcomes the difficulty of opening the cavity to replace the built-in filter gallbladder of the traditional open-type filter cavity structure water purifier, easy water overflow, unstable component assembly quality, low efficiency, Defects and deficiencies such as high labor intensity
However, the water purifier adopting the lower machine base, the single-row three-cavity conjoined body and the upper-set split screw cap structure produces new problems: in view of the diameter of the filter cartridge of the open filter cavity is much larger than the diameter of the closed filter gall, in addition, each A corresponding gap needs to be left between the filter cartridges to facilitate the opening of the separate screw caps, so it is impossible to set more filter chambers within a limited length like a water purifier with a closed filter gall
But at the same time, it also leads to a more complicated structure of the double-row conjoined filter cartridge
In particular, the setting of the upper cover makes the size of the upper port of each filter cartridge larger. In addition, the inner cavity of the filter cartridge needs to be set with a large upper and a lower draft taper, uniform cylinder wall and other injection molding process requirements, so that the one-piece filter cartridge The outer side has a structure with a small bottom and a large top, and the lower part of the filter cartridge is connected to the machine base, which makes it impossible to use the single-row one-piece filter cartridge split mold for demoulding mode, and can only increase the external size of the lower part of the cylinder to make it appear "" On the basis of "lower big and upper small", demoulding along the axis of the filter cartridge upwards, but this will increase the excess weight of the filter cartridge, significantly increase the manufacturing cost of the one-piece filter cartridge, and cause unnecessary waste that does not meet the "low-carbon" requirements
Even without considering the uniformity of the cylinder wall, it is difficult to realize the multi-directional core-pulling demoulding injection molding process, and the efficiency is extremely low.
[0003] The patent application materials with the Chinese patent application number 201210137668.1 disclose a number of technical solutions that use multiple single filter cartridges and machine bases to form a double-row conjoined filter cavity, including standard parts and pressure plate connection modes, thread spin The connection mode of the connection and the threaded sleeve, and the connection mode of the internal buckle, but they all require a relatively complicated and cumbersome connection structure, locking structure, and sealing structure set on the connection filter cartridge and the machine base, and seal the two parts with a seal. At the place, the structure of the filter cartridge and the machine base is relatively complicated, and the reinforcement structure is added around the joint, resulting in an increase in the weight and cost of the components
Especially for the use of rigid pipeline open groove bases to form assembled machine bases through the cooperation of standard fasteners, cover plates, and gaskets. In addition to the above-mentioned problems, it is easy to cause poor sealing of plane laying pipeline open grooves in addition to the above-mentioned problems. Strict cross-talk
The above-mentioned defects and deficiencies directly affect the promotion and use of the double-row conjoined filter cartridge structure of the water purifier

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022]Embodiment one. The eight single bottomless filter cartridges 1 of the present invention are arranged in double rows of rectangles, with four filter cartridges in each row. The four adjacent single filter cartridges in double rows are arranged in a square shape. The upper port of each filter cartridge is provided with internal threads on the inner side of the cylinder wall, and is threaded with the movable cover provided with external threads and seals, and the seals are used to seal the two. the gap between them. The lower machine base with fully rigid pipeline structure is composed of a base with nine rigid pipeline open grooves, a cover plate, a gasket and standard parts; The bottom of the injection molding cylinder corresponds to and is connected by plastic welding one by one to form a one-piece filter cavity, and eight upwardly convex water inlets are set at the central positions corresponding to each sealing cavity, which are connected with the inner filter materi...

Embodiment 2

[0029] Embodiment two. On the basis of Embodiment 1, eight cylindrical bodies with large top, small bottom and continuous bottom are formed in advance by injection molding process to form a double-row, multi-cavity, continuous bottomless filter cartridge. The base of the lower machine base is set in the rigid water pipe open groove corresponding to the position of the water passage interface of each sealing chamber, and sixteen through holes connected to the bottom surface are set as the water passage holes connecting the sealing chamber and the water passage pipe, that is, the water passage interface. . Corresponding closed welding positions are provided on the bottom surface of the base, and the base is turned upside down. The connected bottomless filter cartridge with double-row, multi-cavity and through structure is placed on the closed welding position set on the surface of the inverted base and correspondingly welded to form a double-row, multi-cavity connected cylinder...

Embodiment 3

[0033] Embodiment three. On the basis of Embodiments 1 and 2, the eight filter chambers are arranged in double rows and staggered, and the overall shape is parallelogram. Wherein, two adjacent filter cavities in one row are arranged in an equilateral or isosceles triangle form with one filter cavity of another row of filters located therebetween. Usually equilateral triangular structure layout is adopted, and the corresponding integrated filter cartridge is a parallelogram structure with an included angle of 60°. When it is necessary to meet the long and narrow design size requirements, an isosceles triangle structure layout is adopted.

[0034] The closed welding positions arranged in double rows on the lower injection molding machine base are staggered; the injection molding cylinders forming the double-row multi-cavity structure are also arranged in double rows staggered, and the bottom of the cylinders is welded corresponding to the closed welding positions to form a one-...

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PUM

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Abstract

The invention discloses relates to the water treatment industry, particularly relates to the filtration of drinking water, and discloses a method for forming connected filter chambers and channels by butt joint of water purifier dual-row filter cartridges and engine bases. The connected filter chambers and channels comprise injection molding cartridge bodies with movable covers and seal elements and injection molding engine bases with water passing pipelines; the injection molding cylinder bodies, in which built-in filtering containers are arranged, are of structures bigger in upper part and smaller in lower part; the sealed butt joint parts arranged on the injection molding engine bases are corresponding to the bottom parts of dual-row multi-cavity injection molding cartridge bodies; connected filter cartridges, which are formed by butt joint in a sealed mode by a plastic welding connection technology or a bonding agent bonding technology, are bigger in upper part and smaller in lower part and are connected with the engine base; the connected filter cartridges and the movable covers as well as the seal elements form a plurality of connected seal cavities bigger in upper part and smaller in lower part; a space is reserved in the periphery of the lower part of each cartridge body; each water passing pipeline of the injection molding bases is connected with each filter cartridge in series by correspondingly arranged sealed chamber water passing interfaces so as to form filter channels which are respectively connected with a water inlet and a water outlet of each internally arranged filter cartridge in series, wherein at least one water passing interface is positioned in the sealed butt joint parts of the engine bases and is in butt joint in a sealed mode with water openings with seal elements on the lower end surfaces of the internally arranged filter containers.

Description

technical field [0001] The invention relates to the water treatment industry, and specifically relates to the deep filtration and purification of drinking water. Background technique [0002] At present, the water purifier adopts the structure of lower machine base, single-row three-cavity conjoined body and upper split screw cap, on the basis of retaining the low-cost built-in filter gall of the traditional open filter cavity structure water purifier, and adopts movable upper The cover and the built-in filter gallbladder mode have the advantages of labor-saving, convenient, and not easy to overflow, etc. It overcomes the difficulty of opening the cavity to replace the built-in filter gallbladder of the traditional open-type filter cavity structure water purifier, easy water overflow, unstable component assembly quality, low efficiency, Defects and deficiencies such as high labor intensity. However, the water purifier adopting the lower machine base, the single-row three-ca...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D35/00C02F9/08
Inventor 杜也兵冉伊虹
Owner 杜也兵
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