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Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll

A centrifugal casting and manufacturing process technology, applied in the field of metallurgical roll manufacturing, can solve problems such as difficult tool processing, high-speed steel roll processing, repair difficulty, high-grade carbide tool processing, etc., to reduce processing difficulty and processing cycle, improve Effect of Machinability and Machinability Improvement

Active Publication Date: 2014-05-21
朝阳联强轧辊有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The problem existing in the current background technology is that the processing and repair of high-speed steel rolls become extremely difficult due to the high hardness of the high-speed steel rolls.
In this way, not only high-grade cemented carbide tools (such as YG8, YG6, etc.) A high-speed steel roll capable of rolling high-speed steel and easy to cut

Method used

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  • Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll
  • Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll
  • Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll

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Embodiment Construction

[0038] Below in conjunction with accompanying drawing, the present invention will be further described by examples.

[0039] A free-cutting high-speed steel roll manufacturing process of centrifugal casting, comprising the following process steps:

[0040] ①Chemical composition of body materials

[0041] The roll body refers to the working part of the roll, which is also a centrifugal casting layer, with a carbon content of 1.2-2.8%, a silicon content of 1.2-2.5%, a manganese content of 0.3-0.8%, a phosphorus content of less than 0.05%, a sulfur content of less than 0.04%, and other alloys Elements W, Mo, V, Cr, Nb, Ti, Ni, Al are 2-6%, 2-6%, 2-7%, 3-5%, 0.3-1.5%, 0.1-0.5%, 0- 2%, 0-4% material, to ensure that the high-speed steel matrix containing graphite can be obtained in the state of centrifugal casting and subsequent heat treatment;

[0042] ②Mold parameters

[0043] The thickness of the iron mold / thickness of the outer layer of molten iron pouring> 1.25, the machinin...

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Abstract

The invention relates to a process for manufacturing a centrifugally-cast easy-cutting high-speed steel roll, belonging to the technical field of manufacturing metallurgical rolls. The technical scheme is as follows: the process comprises the process steps of determining chemical components of a material of a roll body; determining parameters of a mold; performing multi-component composite breeding graphitization on high-speed molten steel of a working layer; spheroidizing a spheroidal graphite cast iron material of a core part; controlling the pouring temperature; controlling the rotating speed of a centrifuge to be 300-800 revolutions per minute; controlling cooling parameters; and controlling an annealing process, a quenching process and a tempering process of heat treatment. The process disclosed by the invention has the beneficial effects that the processability of the produced easy-cutting high-speed steel is improved, so that the processing difficulty and processing cycle of the high-speed roll can be reduced, the labor hour and cutting tools are saved, and significant economic benefits are achieved; when a boron carbide cutting tool is used for processing the easy-cutting high-speed steel roll and under the condition that the linear velocity of a processed part is 20m, the cutting depth is improved from 2mm to 3-5mm; and the feed speed is improved from 0.2mm / r to 0.4-0.5mm / r.

Description

technical field [0001] The invention relates to a centrifugal casting free-cutting high-speed steel roll manufacturing process, which belongs to the technical field of metallurgical roll manufacturing. Background technique [0002] The quality of the roll directly affects the intrinsic quality and specifications of metallurgical products. It has been more than 30 years since high-speed steel rolls have been used in the rolling industry. In 1988, Japan first began to adopt high-speed steel rolls, and the United States began to introduce high-speed steel rolls in the early 1990s. Europe started relatively late but developed rapidly. The use of high-speed steel rolls increases the single-groove rolling output of the rolls by 3-4 times, improves the dimensional accuracy of the rolled pieces, prolongs the working time, reduces the number of roll changes, and brings significant economic benefits to the rolling production. The cost-effectiveness of high-speed steel rolls has been...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/56C22C38/50C22C38/36C22C38/34C22C38/28B22D13/02B22D19/16C21D1/18C21D1/26
Inventor 孙宝平那顺桑张欣汪允春高春利张自立
Owner 朝阳联强轧辊有限公司
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