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A kind of automatic inductance winding machine and its winding method

A winding machine, fully automatic technology, applied in the manufacture of inductors/transformers/magnets, circuits, coils, etc., can solve the problems of not being able to meet the needs of production, unaffordable, easy to loosen, etc., and achieve coil winding High precision, convenient and precise adjustment, to ensure the effect of coil arrangement

Inactive Publication Date: 2016-05-18
DONGGUAN KE RUI AUTOMATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of process has low efficiency, unstable quality, large waste of copper wires, and uneven wiring affects the appearance
[0003] The existing single-axis winding machine is inefficient and wastes a lot of human resources. In the era of rapid economic development and advanced mechanical automation, this manual operation method is increasingly unable to meet the needs of production and will be rejected. disuse
[0004] In addition, a few existing factories are also using fully automatic winding machines made in Japan, but the working principle of this kind of machine is complicated, the cost is high, and there is a lot of waste of wire during winding, so many manufacturers cannot afford it.
Moreover, the applicable wire diameter of this equipment can only be 0.2-0.3mm, so it cannot be widely used.
At the same time, this kind of equipment does not carry out the thread end processing step, resulting in unstable thread ends after winding and easy to loosen

Method used

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  • A kind of automatic inductance winding machine and its winding method
  • A kind of automatic inductance winding machine and its winding method
  • A kind of automatic inductance winding machine and its winding method

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Embodiment Construction

[0054] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0055] In this embodiment, refer to Figure 1 to Figure 10 , its specific implementation structure includes a bracket 1, an operation panel 2, a mechanical feeding mechanism 3, a mechanical unloading mechanism 4, a transfer mechanism 5, a winding mechanism 6 and a secondary crimping mechanism 7. Bracket 1 is used as the carrying device of the whole machine, and an electric control system for controlling the whole machine is arranged inside the frame, and an operating platform 8 is provided on the surface of the bracket 1, such as figure 1 As shown, the mechanical loading mechanism 3 , the mechanical unloading mechanism 4 , the transfer mechanism 5 , the winding mechanism 6 and the operation panel 2 are all installed on the surface of the operation platform 8 . The winding mechanism 6 is located at the tail end of the workpiece 625 c...

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Abstract

The invention discloses a fully automatic inductance winding machine and its winding method in the field of electronic component processing equipment, which comprises: a bracket, a mechanical feeding mechanism, a mechanical unloading mechanism, a transfer mechanism, a winding mechanism and an operation panel In addition, there is also a secondary crimping mechanism. Compared with the traditional manual winding technology, the efficiency of the automatic winding machine is higher and the quality is greatly improved. Compared with the existing automatic winding machine, the present invention One cycle of the equipment is 7 to 8 seconds, and it can process 5 products, so the efficiency is not lower than that of the Japanese special machine. At the same time, the structure is relatively simple, easy to operate and maintain, and the cost is one-third of the daily special machine, which can save more costs. In addition, the thread ends cut out are shorter, which reduces copper wires by one-tenth compared with products of the same output. It is estimated that ten thousand yuan of copper wires can be saved a year. The thread ends are treated by cutting first and then pressing. Better results.

Description

technical field [0001] The invention relates to processing equipment for electronic components, in particular to a fully automatic inductance winding machine and a winding method for realizing winding of electronic components such as resistors, capacitors and inductors. Background technique [0002] Most of the existing winding methods are a simple single-axis winding machine operated manually by one person. The operation process is as follows: the first step, manual loading; the second step, manual external wire hanging; the third step, machine winding; the third step The fourth step is manual cutting; the fifth step is manual blanking. This kind of process has low efficiency, unstable quality, large waste of copper wires, and uneven wiring affects the appearance. [0003] The existing single-axis winding machine is inefficient and wastes a lot of human resources. In the era of rapid economic development and advanced mechanical automation, this manual operation method is i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/096H01F41/082H01F41/09H01F41/064
Inventor 张国模孟小苗
Owner DONGGUAN KE RUI AUTOMATION TECH
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