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FEP color particle production process

A production process and colored particle technology, which is applied in the field of FEP colored particle production process, can solve problems such as die casting, toner decomposition, and difficult control of parameters, so as to improve the concentration of sub-mass, reduce die casting, The effect of short residence time

Active Publication Date: 2014-07-16
ZHEJIANG GREEN NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the equipment process of this manufacturing method is relatively simple, the raw materials are easily polluted by human beings in the mixing process, and at the same time, the inherent capacity of the equipment is reduced, causing a large waste of public resources.
The processing temperature of FEP is 420-450°C, which requires very high heat resistance of the toner. If the toner stays in the extruder for a long time, it will easily cause the decomposition of the toner or the discoloration of the toner. High temperature, followed by the resistance of the filter, makes it difficult to control the parameters, which directly affects the stability of the color system
In addition, due to the limited number of small molecules discharged by the vacuum exhaust of FEP during the production process, the particles are easy to form pores, which leads to the formation of die casting phenomenon during use and affects the appearance of the product.

Method used

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  • FEP color particle production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Set the temperature of the twin-screw extruder to 420°C, the temperature of the single-screw extruder to 420°C, and the speed of the main engine to 200r / min. Then the FEP pellets with a particle size of 100 meshes were screened as the main feed, and were put into the feeding hopper of the twin-screw extruder. The temperature of the feeder was set at 120°C, and the feeder was fed into the twin-screw extruder. The twin-screw extruder absorbs the toner through side feeding, and the FEP pellets are mixed with the toner and then extruded through the twin-screw extruder. The outlet of the twin-screw extruder is provided with a filter block. The single-screw extruder no longer mixes materials, and directly feeds into the single-screw extruder through the open free gravity of the twin-screw extruder, directly builds up a pressure of 8MPa, and then passes through the filter screen to the die for drawing. Finally, FEP colored particles are obtained through water cooling, air dryi...

Embodiment 2

[0022] Set the temperature of the twin-screw extruder to 430° C., the temperature of the single-screw extruder to 430° C., and the speed of the main engine to be 220 r / min. Then the FEP pellets with a particle size of 200 meshes were screened as the main feed, and were put into the feeding hopper of the twin-screw extruder. The temperature of the feeder was set at 130°C, and the feeder was fed into the twin-screw extruder. The twin-screw extruder absorbs the toner through side feeding, and the FEP pellets are mixed with the toner and then extruded through the twin-screw extruder. The outlet of the twin-screw extruder is provided with a filter block. The single-screw extruder no longer mixes materials, and directly feeds into the single-screw extruder through the open free gravity of the twin-screw extruder, directly builds up a pressure of 10MPa, and then passes through the filter screen to the die for drawing. Finally, FEP colored particles are obtained through water cooling,...

Embodiment 3

[0024] Set the temperature of the twin-screw extruder to 440°C, the temperature of the single-screw extruder to 440°C, and the speed of the main engine to 230r / min. Then the FEP pellets with a particle size of 300 meshes were screened as the main feed, and were put into the feeding hopper of the twin-screw extruder. The temperature of the feeder was set at 140°C, and the feeder was fed into the twin-screw extruder. The twin-screw extruder absorbs the toner through side feeding, and the FEP pellets are mixed with the toner and then extruded through the twin-screw extruder. The outlet of the twin-screw extruder is provided with a filter block. The single-screw extruder no longer mixes materials, and directly feeds into the single-screw extruder through the open free gravity of the twin-screw extruder, directly builds up a pressure of 12MPa, and then passes through the filter screen to the die for drawing. Finally, FEP colored particles are obtained through water cooling, air dry...

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Abstract

The present invention relates to a FEP color particle production process, wherein a FEP particle material is adopted as a main feeding material, is poured into a material feeding machine, and then is fed to a twin-screw extruder from the material feeding machine, the twin-screw extruder takes color powder from the side direction, the FEP particle material and the color powder are mixed, are extruded from the material outlet of the twin-screw extruder, and are directly introduced into a single-screw extruder, the obtained material passes through a filtration screen and is subjected to strip drawing on a die after a pressure is built, and then water cooling, air drying and pelletizing are performed to prepare the finished product. According to the present invention, the FEP color particle production process has characteristics of high color system stability, short color powder residence time in the screw, no color powder decomposition or yellowing, good product appearance, and 4-5 time increased production capacity.

Description

technical field [0001] The invention relates to a production process of colored particles, in particular to a production process of FEP colored particles. Background technique [0002] FEP (tetrafluoroethylene / hexafluoropropylene copolymer) is a widely used fluoroplastic, which has excellent heat resistance, chemical resistance, extrusion formability, etc., and it also has excellent electrical insulation and Low dielectric loss tangent at high frequencies, low flammability and smoke. Therefore, FEP can be used to make the lining of pipes and chemical equipment, the surface layer of drums, and the insulation material of cables and wires. [0003] At present, the production process of FEP pre-coloring and masterbatch is mainly that FEP powder and toner are pre-mixed by a high-speed mixer, and then extruded by a twin-screw extruder. Although the equipment process of this manufacturing method is relatively simple, the raw materials are easily polluted by human beings in the mi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B9/06B29C47/68B29C47/92B29C47/10B29C48/385B29C48/40B29C48/92
CPCB29C48/397B29C48/92B29C2948/92704B29C48/385B29C2948/92609B29C2948/92933B29C48/40
Inventor 徐洪颜华红景亚宾
Owner ZHEJIANG GREEN NEW MATERIALS
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