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Sandwich composite material prepared by prepreg tape waste material and preparing method of the sandwich composite material

A composite material, prepreg tape technology, applied in chemical instruments and methods, cellulose plastic material layered products, layered products, etc., can solve problems such as increasing production costs and material costs, wasting raw material resources, and poor infiltration. , to achieve the effect of improving utilization, broad market prospects and good toughness

Inactive Publication Date: 2014-08-06
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] When producing continuous fiber-reinforced thermoplastic resin-based prepreg tape, in order to ensure that the prepreg tape is rolled neatly, it is generally necessary to trim the edge of the prepreg tape. etc., and the trimmed edge prepreg tape is generally discarded as scraps in the waste warehouse due to its narrow width (ranging from 5mm-50mm), thin thickness, and poor infiltration. In this way, 100kg prepreg Dipping tape will waste 3kg-10kg of raw materials, which greatly wastes raw material resources and increases production costs and material costs

Method used

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  • Sandwich composite material prepared by prepreg tape waste material and preparing method of the sandwich composite material
  • Sandwich composite material prepared by prepreg tape waste material and preparing method of the sandwich composite material
  • Sandwich composite material prepared by prepreg tape waste material and preparing method of the sandwich composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0030] Such as figure 1 As shown, a continuous glass fiber reinforced polypropylene prepreg tape sandwich glass fiber reinforced polypropylene prepreg tape particle board type composite material, including a three-layer structure, the upper and lower surface layers 1 and 3 are continuous glass fiber reinforced polypropylene Acrylic prepreg tape, the middle core layer 2 is prepreg tape scraps.

[0031] Among them, the continuous glass fiber reinforced polypropylene base prepreg tapes of the upper and lower surface layers 1 and 3 have a glass fiber mass content of 45% and a thickness of 0.3mm; the prepreg tape scraps of the core layer are made of continuous glass fiber reinforced polypropylene base The leftovers produced during the prepreg tape are crushed, the length is 50~100mm, the width is 5~50mm, the glass fiber mass content is 20%~45%, and the thickness is 0.1~0.3mm;

[0032] The continuous glass fiber reinforced polypropylene prepreg tape sandwich glass fiber reinforced ...

Embodiment 2

[0041] Such as figure 1 As shown, a continuous carbon fiber reinforced polyamide 6 prepreg tape sandwich carbon fiber reinforced polyamide 6 prepreg tape particle board type composite material, including a three-layer structure, the upper and lower surface layers 1 and 3 are continuous carbon fiber reinforced polyamide 6 prepreg tape, the middle core layer 2 is prepreg tape scrap.

[0042] Among them, the carbon fiber mass content of the continuous carbon fiber reinforced polyamide 6 prepreg tape in the upper and lower surface layers 1 and 3 is 65%, and the thickness is 0.18mm; The leftover material produced during the dipping is crushed, the length is 50~100mm, the width is 5~50mm, the carbon fiber mass content is 20%~65%, and the thickness is 0.1~0.18mm;

[0043] The continuous carbon fiber reinforced polyamide 6 prepreg tape sandwich carbon fiber reinforced polyamide 6 prepreg tape particle board type composite material adopts the following process steps:

[0044] (1) Sma...

Embodiment 3

[0052] Such as figure 1As shown, a continuous glass fiber reinforced polyamide 6 prepreg sandwich glass fiber reinforced polyamide 6 prepreg particle board type composite material: it includes a three-layer structure, the upper and lower surface layers 1 and 3 are continuous glass fibers Reinforced polyamide 6 prepreg tape, the middle core layer 2 is prepreg tape scrap.

[0053] Among them, the continuous glass fiber reinforced polyamide 6 prepreg tape of the upper and lower surface layers 1 and 3 has a glass fiber mass content of 55% and a thickness of 0.24mm; the prepreg tape scrap is used to produce continuous glass fiber reinforced polyamide 6 prepreg tape The leftovers produced during the process are crushed, the length is 50~100mm, the width is 5~50mm, the glass fiber mass content is 20%~55%, and the thickness is 0.1~0.24mm;

[0054] The continuous glass fiber reinforced polyamide 6 prepreg tape sandwich glass fiber reinforced polyamide 6 prepreg tape particle board typ...

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Abstract

The invention belongs to the field of composite material preparation, and relates to a sandwich composite material prepared by prepreg tape waste material and a preparing method of the sandwich composite material. The sandwich composite material is of a three-layer structure, wherein the upper surface layer and the lower surface layer are continuous-fiber reinforced thermoplastic-resin-base prepreg tapes, and the middle core layer is prepreg tape crushed aggregates. Compared with the prior art, the sandwich composite material and the preparing method have the advantages that leftover materials generated during the production of continuous-fiber reinforced thermoplastic-resin-base prepreg tapes are recovered and reutilized, the leftover materials of the prepreg tapes are changed from waste materials into valuable materials, the utilization rate of the prepreg tapes is improved, the resources are saved, and the cost is reduced. The sandwich composite material has the advantages that the density is 1.25 to 1.5g / cm<3>; the tensile strength is greater than 130MPa; the tensile modulus is greater than 7GPa; the bending intensity is greater than 170MPa; the bending modulus is greater than 9GPa; the cantilever beam notch impact is greater than 100KJ / m<2>; composite plates have high intensity, high modulus and good toughness; and the sandwich composite material can be applied to the fields of building, traffic and the like.

Description

technical field [0001] The invention belongs to the field of composite material preparation, and relates to a sandwich type composite material prepared from waste prepreg tape and a preparation method thereof. Background technique [0002] When producing continuous fiber-reinforced thermoplastic resin-based prepreg tape, in order to ensure that the prepreg tape is rolled neatly, it is generally necessary to trim the edge of the prepreg tape. etc., and the trimmed edge prepreg tape is generally discarded as scraps in the waste warehouse due to its narrow width (ranging from 5mm-50mm), thin thickness, and poor infiltration. In this way, 100kg prepreg Dipping tape will waste 3kg-10kg raw material, greatly wasting raw material resource, also increased production cost and material cost simultaneously. With the vigorous development of continuous fiber-reinforced thermoplastic resin-based prepreg tape, there will be more and more scraps, and how to make better use of the scraps ha...

Claims

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Application Information

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IPC IPC(8): B32B23/04C08L23/12C08L77/02C08K7/14C08K7/06
Inventor 杨桂生曹凯
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD