A kind of neodymium iron boron magnet and preparation method thereof
A NdFeB, magnet technology, applied in magnetic objects, inductor/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of excessive sintering of magnets, reducing the coercive force of magnets, and sintering process limitations.
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[0063] The invention also discloses a method for preparing an NdFeB magnet, which comprises the following steps:
[0064] A) under vacuum conditions, Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron are melted to prepare NdFeB ingot;
[0065] B) the NdFeB ingot obtained in step A) is powdered to obtain NdFeB powder;
[0066] C) After sintering the above-mentioned NdFeB powder, an NdFeB magnet is obtained.
[0067] The present invention first melts Pr-Nd alloys, Zr-Fe alloys, B-Fe alloys, Dy-Fe alloys, aluminum, cobalt, copper and iron under vacuum conditions to obtain NdFeB ingots; The absolute pressure of the vacuum is not particularly limited, and the pressure required to prepare NdFeB ingots well known to those skilled in the art can be used. In the present invention, it is preferably 2.0-1000Pa, more preferably 2.0-500Pa, and most preferably 2.0-200Pa. The present invention has no special limitation on the size of the NdFeB ingot, and ...
Embodiment 1
[0096] First, according to the mass percentage composition of Pr-Nd: 32.3wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.06wt% and Fe: 64.89wt% is weighed; the content of Pr in the Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, and the content of B in the B-Fe alloy is 18wt%; Dy is in the form of Dy-Fe The content of Dy in Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in Zr-Fe alloy is 80wt%. Other raw materials are analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual weight of each element is as follows: Pr-Nd alloy: 32.3kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.075kg, Fe: 60.175kg.
[0097]Put the above-mentioned raw materials into a vacuum melting furnace, under the condition of vacuum degree of 2Pa an...
Embodiment 2
[0105] First, according to the mass percentage composition of Pr-Nd: 32.0wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.04wt% and Fe: 65.21wt% is weighed; the content of Pr in the Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, and the content of B in the B-Fe alloy is 18wt%; Dy is in the form of Dy-Fe The content of Dy in Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in Zr-Fe alloy is 80wt%. Other raw materials are analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual weight of each element is as follows: Pr-Nd alloy: 32.0kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.05kg, Fe: 60.5kg.
[0106] Put the above raw materials into a vacuum melting furnace, under the conditions of vacuum degree of 50Pa and temperat...
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