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A kind of neodymium iron boron magnet and preparation method thereof

A NdFeB, magnet technology, applied in magnetic objects, inductor/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of excessive sintering of magnets, reducing the coercive force of magnets, and sintering process limitations.

Active Publication Date: 2017-02-15
BEIJING JINGCI ELECTRIC TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] At present, the sintering method is often used in the industry to produce NdFeB magnets. Most of the sintering furnaces for sintered NdFeB magnets are heated by thermal radiation. However, due to the limitation of the sintering process, it is easy to cause excessive sintering of the magnets and produce grains. Abnormal growth, lower magnet coercive force, or insufficient sintering of the central magnet occurs
In the prior art, the patent CN10104187A discloses a preparation process and application of a zirconium hydrogen grain growth inhibitor, which first hydrogenates zirconium into ZrH in a hydrogen furnace X , and then use the zirconium hydrogen grain growth inhibitor airflow to grind it into ultrafine powder with a particle size of less than 2 μm, which can inhibit the abnormal growth of grains. The process is complicated, which is not conducive to industrial production

Method used

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  • A kind of neodymium iron boron magnet and preparation method thereof
  • A kind of neodymium iron boron magnet and preparation method thereof
  • A kind of neodymium iron boron magnet and preparation method thereof

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preparation example Construction

[0063] The invention also discloses a method for preparing an NdFeB magnet, which comprises the following steps:

[0064] A) under vacuum conditions, Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron are melted to prepare NdFeB ingot;

[0065] B) the NdFeB ingot obtained in step A) is powdered to obtain NdFeB powder;

[0066] C) After sintering the above-mentioned NdFeB powder, an NdFeB magnet is obtained.

[0067] The present invention first melts Pr-Nd alloys, Zr-Fe alloys, B-Fe alloys, Dy-Fe alloys, aluminum, cobalt, copper and iron under vacuum conditions to obtain NdFeB ingots; The absolute pressure of the vacuum is not particularly limited, and the pressure required to prepare NdFeB ingots well known to those skilled in the art can be used. In the present invention, it is preferably 2.0-1000Pa, more preferably 2.0-500Pa, and most preferably 2.0-200Pa. The present invention has no special limitation on the size of the NdFeB ingot, and ...

Embodiment 1

[0096] First, according to the mass percentage composition of Pr-Nd: 32.3wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.06wt% and Fe: 64.89wt% is weighed; the content of Pr in the Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, and the content of B in the B-Fe alloy is 18wt%; Dy is in the form of Dy-Fe The content of Dy in Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in Zr-Fe alloy is 80wt%. Other raw materials are analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual weight of each element is as follows: Pr-Nd alloy: 32.3kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.075kg, Fe: 60.175kg.

[0097]Put the above-mentioned raw materials into a vacuum melting furnace, under the condition of vacuum degree of 2Pa an...

Embodiment 2

[0105] First, according to the mass percentage composition of Pr-Nd: 32.0wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.04wt% and Fe: 65.21wt% is weighed; the content of Pr in the Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, and the content of B in the B-Fe alloy is 18wt%; Dy is in the form of Dy-Fe The content of Dy in Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in Zr-Fe alloy is 80wt%. Other raw materials are analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual weight of each element is as follows: Pr-Nd alloy: 32.0kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.05kg, Fe: 60.5kg.

[0106] Put the above raw materials into a vacuum melting furnace, under the conditions of vacuum degree of 50Pa and temperat...

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Abstract

The invention provides a neodymium iron boron magnet, which comprises: Pr-Nd: 29% to 33%, B: 0.97% to 1.5%, Dy: 0.4% to 0.6%, Al: 0.2% to 0.8%. , Co: 0.6% to 0.8%, Cu: 0.01% to 0.5%, Zr: 0.01% to 0.2%, and the balance is Fe. The invention also discloses a preparation method of a neodymium-iron-boron magnet. First, under vacuum conditions, Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron are melted The NdFeB ingot is prepared, and then the NdFeB ingot is pulverized to obtain NdFeB powder, and finally the NdFeB powder is sintered to obtain the NdFeB magnet. The neodymium-iron-boron magnet prepared by the method provided by the invention has finer magnet grain size and higher magnet stability.

Description

technical field [0001] The invention belongs to the technical field of magnet preparation, and in particular relates to an NdFeB magnet and a preparation method thereof. Background technique [0002] A magnet is a substance that can generate a magnetic field and has the property of attracting ferromagnetic substances such as iron, nickel, cobalt and other metals. Magnets are generally divided into permanent magnets and soft magnets. Most of the materials used as magnetizers and electromagnets are soft magnets, and their polarity changes with the polarity of the applied magnetic field; permanent magnets are hard magnets, which can maintain their magnetic properties for a long time. , It is not easy to lose magnetization, and it is not easy to be magnetized. Therefore, whether in industrial production or in daily life, hard magnets are one of the most commonly used strong materials. [0003] Hard magnets can be divided into natural magnets and artificial magnets. Artificial ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/057H01F7/02H01F41/02B22F3/00
Inventor 赵媛媛
Owner BEIJING JINGCI ELECTRIC TECH CO LTD