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A thin sheet thermal stretching device

A technology of thermal stretching and sheet material, applied in the field of sheet or film hot stretching and material stretching, it can solve the problems of stretching stroke limitation, scientific research on limiting the over-stretching of sheet material, etc., to achieve a stretched state Consistent, highly designable, and space efficient

Active Publication Date: 2017-07-14
NO 53 RES INST OF CHINA NORTH IND GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the stretching direction of the sample in the prior art is a linear motion, the stretching stroke is limited by the size of the environmental chamber, and only the experimental research of the stretching ratio within 10 times can be realized, which limits the ultra-stretching of thin sheets. scientific research

Method used

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  • A thin sheet thermal stretching device
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Taking a four-axis film super-stretching device as an example, the technical solution involved in the present invention is described in detail. The structure is as follows: image 3 As shown, the working status is as attached Figure 4 .

[0024] The sample stretching system is a four-axis stretching system, including a sample stretching axis 1, a sample fixing axis 2 and two expansion axes 3, with a working length of 100 mm.

[0025] The internal space of the high temperature box 4 is L400×W200×D200mm, and has a heating function. Preset two groups of gear transmission tracks parallel to the bottom wall of the high-temperature box as the transmission mechanism 9 of the expansion shaft 3, and the distance between the two groups of tracks is 80mm. The stretching shaft 1 and the fixed shaft 2 are installed on the same wall as the transmission track.

[0026] Stretching roller 1 and fixed roller 2 are stainless steel rollers of Φ40mm; a rectangular through hole 5 of L40×...

Embodiment 2

[0033] The biaxial thermal stretching device in the same high-temperature box as in Example 1.

[0034] Starting from the free ends of the tensile shaft 1 and the fixed shaft 2, a fork-shaped through groove 10 of L35×H2mm is opened in the center along the direction of axial extension (the structure is as attached figure 2 shown), the rest of the parameters are the same as in Example 1, which are respectively driven by two 2401HS42DX stepper motors with opposite rotation directions to obtain a biaxial thermal stretching device.

[0035] When in use, adjust the temperature of the high-temperature box 4 to the process temperature, and pass the L420×W30×D1.5mm strip-shaped ultra-high molecular weight polyethylene sheet sample 11 through the fork-shaped through groove 10 of the stretching shaft 1 and the fixed shaft 2 respectively, and rotate Stretch axis 1 and fix axis 2 until the sample is tensioned, and carry out super stretching of the sample, at 140 oC , Stretch 15r under th...

Embodiment 3

[0037] A triaxial thermal stretching device based on Example 2.

[0038] The stretching system is installed on one side in the width direction, 20mm away from the wall of the high-temperature box. The stretching shaft 1 and the fixed shaft 2 are installed between the stretching shaft 1 and the fixed shaft 2. A nylon shaft with a smooth surface is installed as the extension shaft 3, three shafts Collinear; All the other parameters are the same as in Embodiment 2.

[0039] Taking W30×D 0.5mm ultra-high molecular weight polypropylene thin super-fit stretching as an example to illustrate the use of the device. Adjust the temperature of the high-temperature box 4 to the process temperature, fix the two ends of the L420×W30×D0.5mm ultra-high molecular weight polypropylene sheet sample 11 respectively in the fork-shaped through groove 10 of the stretching shaft 1 and the fixed shaft 2, rotate and stretch Axis 1 and fixed axis 2 are tensioned to the sample; start the driving motor of...

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Abstract

The invention relates to the technical field of material processing. A thermal stretching device for a thin sheet in the invention is a sample stretching system installed in a high-temperature cabinet, and consists of a sample stretching mechanism, a sample fixing mechanism, a high-temperature cabinet and a control system, wherein the sample stretching mechanism and the sample fixing mechanism are arranged in the high-temperature cabinet in parallel, the sample stretching mechanism is a stretching shaft (1) with a sample fixing device, and the stretching shaft (1) is a rotating shaft. The thermal stretching device is high in space utilization rate and great in designability, is capable of achieving ultra-stretching of a sample and effective expanding of the length of the sample; the thin sheet is heated by adopting the high-temperature cabinet and heated uniformly, and the stretching state of the thin sheet is consistent during stretching; and the thermal stretching device is capable of achieving multiple times of non-isothermal thermal stretching of the same thin sheet. The thermal stretching device is suitable for preparing a thermally-stretched film material, and researching the thermal stretching behavior of the thin sheet in a laboratory.

Description

technical field [0001] The invention relates to the technical field of material processing, to material stretching technology, in particular to sheet or film thermal stretching technology. Background technique [0002] The ultra-stretching test device in the prior art is mainly a tensile testing machine equipped with a high-temperature environment chamber. The basic process of conventional tensile testing machine to achieve thermal overstretching is: in the high temperature environment box, the sample is pneumatically clamped by the upper and lower clamps, the lower clamp is fixed, and the sample is stretched by the upward movement of the upper clamp. . Since the stretching direction of the sample in the prior art is a linear motion, the stretching stroke is limited by the size of the environmental chamber, and only the experimental research of the stretching ratio within 10 times can be realized, which limits the ultra-stretching of thin sheets. scientific research. Con...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N3/28
Inventor 王吉辉郑威汪得功王玲徐洪波李宁辛培训黄玉松郭雁
Owner NO 53 RES INST OF CHINA NORTH IND GRP