A fully automatic production line for producing louver insulating glass

Abstract

The invention provides a full-automatic production line for producing shutter hollow glass. The full-automatic production line comprises an assembling zone, a checking zone, a piece combining zone and a gluing zone which are connected in sequence. The assembling zone is formed by a glue coating machine, an aluminum frame machinery conveying frame, a contact pattern operation table, a conveying table A and an assembling operation table in a connecting-assembling mode in sequence. A detecting table is arranged in the checking zone. The piece combining zone is formed by a manual piece combining table, a pneumatic lifting table, a conveying table B, a sheet pressing machine, a turning table and a conveying table C in a connecting-assembling mode in sequence. The gluing zone comprises an automatic gluing machine and a glue mixing machine. The glue mixing machine is connected with the automatic gluing machine, and mixed sealing glue is conveyed into the automatic gluing machine. The full-automatic production line overcomes the shortcomings in the prior art, the production line can achieve automatic operation, manpower is saved, production efficiency can be greatly improved, and the product reject ratio is lowered.

Description

technical field [0001] The invention provides a production line for producing louver hollow glass, in particular relates to a fully automatic production line, which belongs to the technical field of louver hollow glass. Background technique [0002] At present, it is a relatively mature technology to set venetian blinds in insulating glass. By setting venetian blinds in insulating glass, it can not only realize the heat insulation and noise reduction of vacuum glass, but also realize the sunshade and light transmission of louvers. At the same time, because The venetian blinds are installed in the vacuum layer, so the venetian blinds will not be polluted and damaged by dust and foreign objects, and do not need to be cleaned and maintained. At the same time, in order to achieve complete sealing, the venetian blinds and the mechanisms that control the lifting and turning of the venetian blinds are completely sealed in the vacuum layer, and controlled by applying magnetic force ...

AI Technical Summary

Problems solved by technology

[0003] Existing manufacturers mostly use manual work when manufacturing louvered insulating glass, which has the following disadvantages in the long-term production and manufacturing: 1. Since the manufacturing process of louvered insulating glass is relatively complicated, each process needs to be carried out in a specific workshop and Therefore, it not only occupies a large amount of production space, but also the workpiece needs to be moved from one workshop to another during the production process, which reduces production efficiency

2. Due to the heavy weight of the insulating glass, it is necessary to turn the glass over and go up and down the worktable during the production process. All these require manual operation by the staff. Therefore, the staff is very tired and the work intensity is high under the long-term operation.

3. Since the entire production process is mostly manual, the unqualified rate of product inspection is high, wasting production resources

[0004] In addition to the above-mentioned shortcomings, in some individual processes, there are also the following defects: in the process of fixing the frame and installing the louvers, relying on manual work

At present, when these processes are carried out, the workers manually place the glass in an appropriate station, and then attach the frame coated with butyl glue to the glass. In the long-term actual operation, there are the following problems: because the butyl rubber will be coated When the adhesive-based frame is attached to the glass, it is necessary to manually align the frame and the glass sheet. If the position is not aligned, the butyl adhesive on the frame will be stained on the glass sheet

This detection method has the following problems: 1. Due to the heavy weight of the louver hollow glass, the labor intensity of manual flipping for a long time is relatively high, resulting in sore arms

2. In the process of turning over, due to improper force or improper operation, it may cause misalignment and separation between the frame and the glass

Before tableting, because the temperature of butyl rubber is not high and the humidity is high, the fluidity during tableting is not enough, which will lead to poor sealing of the product

[0008] Insulating glass shutters require manual operation during the production process, so manual flip inspection is used for inspection after assembly, and manual handling is also used when placed on shelves after inspection. If it is a small insulating glass The blinds are fine, and one person can do the above work manually; but when it comes to large hollow glass blinds, their weight is heavy, the operation of the workers is very tiring, and it will directly affect the work efficiency

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