Vacuum glass air-exhaust port structure and manufacturing method thereof

Abstract

The invention relates to a vacuum glass air-exhaust port structure with the following characteristics: a hole is provided on upper glass of the vacuum glass, such that an air-exhaust hole is prepared; a sealing ring is prepared on the lower surface of the upper glass and the periphery of the air-exhaust port; a sealing ring is also prepared on the upper surface of lower glass, and a recess or a groove is prepared in the sealing ring on the lower glass, wherein the sealing ring on the upper glass can be inserted into the recess or groove; after an edge-sealing process of the upper and lower glass, a metal solder is placed into the air-exhaust port; the air-exhaust port is vacuumed and heated, such that the metal solder is molten into liquid; the liquid is retained in the sealing ring of the lower glass and in the recess or groove, and the sealing ring of the upper glass is also immersed in the liquid. Therefore, with a liquid sealing principle, the air-exhaust port is automatically sealed. The method provided by the invention can be used in mass productions. With the method, vacuum glass production efficiency and qualification rate can be greatly improved, and production cost can be reduced.

Description

technical field [0001] The invention belongs to the field of vacuum glass, and in particular relates to an air suction port structure of vacuum glass and a manufacturing method thereof. [0002] Background technique [0003] The existing vacuum glass is generally composed of two or three pieces of flat glass. The glass is sealed with low-temperature glass solder around the edges, and there is a tiny support in the middle. A thin layer of 0.1-0.2mm thickness is formed between the two pieces of glass by pumping air. Vacuum layer. Since there is no heat and sound transmission of gas, and the inner surface of the glass can have a transparent low-heat radiation film, the vacuum glass has good heat insulation and sound insulation effects, and is one of the best performance energy-saving glasses. [0004] The key technologies of the existing vacuum glass include: one is edge sealing, the other is the placement of supports, and the third is the acquisition and maintenance of vacuu...

AI Technical Summary

Problems solved by technology

The disadvantage of the first method is that the vacuuming process is complicated and the production efficiency is very low: because the suction pipe is very thin, the vacuum layer is very thin, the suction resistance is large, the speed is small, and single-chip extraction is required, so the production efficiency is very low; The two methods can solve the shortcomings of the first method, but because the low-temperature glass solder is made of a variety of oxides, under high temperature and vacuum, the air and moisture absorbed by the solder, volatile substances in the solder, and the solder during production The gas dissolved in the process and the decomposition of some oxides in the solder will cause a large number of bubbles in the solder, which will greatly weaken the performance of the solder, especially the air tightness, which will greatly affect the feasibility of this method.

Another method is between the above two methods, that is, prefabricating the air extraction port on the glass, then vacuumizing after sealing the edge at high temperature, and finally using solder to seal and weld the metal sheet on the air extraction port; The disadvantage is that if you use glass solder, you will encounter the same difficulties as the second method. If you use metal solder for brazing, you will encounter great difficulties in how to achieve airtight welding of small and light metal sheets under vacuum conditions. Its economic benefits are not necessarily better than the first way

Images