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Planar toughened vacuum glass welded by using metal solder by means of microwave welding with edges being sealed by strip borders

A vacuum glass and microwave welding technology, which is applied in the field of vacuum glass processing and manufacturing, can solve the problems of unbearable, difficult, and high production costs for users, and achieve the elimination of the influence of flatness, good heat insulation and sound insulation performance, and improve the pass rate and longevity effects

Inactive Publication Date: 2015-01-21
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although vacuum glass is one of the best energy-saving products, it has not been popularized and applied on a large scale for more than ten years. There are three reasons: first, the existing vacuum glass production process is complicated and the production cost is high, which leads to high market prices and users It is unbearable; second, it is difficult to mechanize and automate production, the production capacity is low, and it is difficult to meet the requirements of users for timely supply; third, it is impossible to produce tempered vacuum glass, which greatly limits the application range of vacuum glass
[0004] In a series of vacuum glass patents filed by the applicant of the present invention in March and October 2012, the main disadvantages of the existing vacuum glass edge sealing process were overcome by setting the edge sealing strip frame at the welding place around the glass, and proposed The production method of tempered vacuum glass has been proposed, but its disadvantage is that it is difficult to achieve the required height of the edge banding frame made of tempered glass ink. The first reason is that the glass does not absorb moisture, so it is difficult to make a higher edge banding The second is that when the glass is tempered, the edge banding frame is melted at high temperature, and its height is further reduced

Method used

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  • Planar toughened vacuum glass welded by using metal solder by means of microwave welding with edges being sealed by strip borders
  • Planar toughened vacuum glass welded by using metal solder by means of microwave welding with edges being sealed by strip borders

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Embodiment 1

[0046] Embodiment 1: see figure 1 , Tempered vacuum glass is composed of two pieces of tempered glass or semi-tempered glass, one of which is low-emissivity glass, and its production method is as follows: First, cut a flat glass and a piece of low-emission Glass, after edging, chamfering, film removal, cleaning and drying, use screen printing to make tempered glass ink into edge banding frame on two pieces of glass, and use upper and lower glass on the edge banding frame of upper glass The tempered glass is printed with silver paste as a transition layer between the two edge banding frames. The upper glass has one edge banding frame and the lower glass has two edge banding frames. The size of the upper glass edge banding frame is between Between the two edge-sealed frames of the lower glass, after the upper and lower glass are combined, the edge-sealed frame of the upper glass can be fitted between the two edge-sealed frames of the lower glass; secondly, send the two pieces of...

Embodiment 2

[0047] Example 2: see figure 2 , the upper and lower glass of the double vacuum layer tempered vacuum glass is tempered glass or semi-tempered glass, and the middle glass is low-emissivity glass. The production method is as follows: first cut two pieces of flat glass of the required size according to the shape and size of the vacuum glass to be produced and A piece of low-emissivity glass is edged, chamfered, film removed, cleaned and dried, and tempered glass ink containing silver powder and aluminum powder is printed on the joint surface of the three pieces of glass to form an edge banding strip frame by printing technology. Supports are printed on the upper and lower glass at the same time, wherein the upper glass has one edge banding frame, the upper surface of the middle glass has two edge banding frames, the lower surface has one edge banding frame, and the lower glass has two edge banding frames. The size of the upper edge banding frame is between the lower two edge ba...

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Abstract

The invention discloses planar toughened vacuum glass welded by using a metal solder by means of microwave welding with edges being sealed by strip borders. The planar toughened vacuum glass is characterized in that upper glass and lower glass are planar ordinary toughened glass or coated toughened glass; the peripheries of the upper glass and the lower glass provided with edge-sealing strip borders; the peripheries of the upper glass and the lower glass are welded together through the glass solder by means of microwave welding; an enclosed vacuum layer is formed between the upper glass and the lower glass; one or two layers of support objects are arranged in the vacuum layer; the edge-sealing strip borders and the support objects consist of toughened glass ink and a high polymer; the high polymer is prepared into a prepolymer firstly; after toughening of the glass, the prepolymer is prepared on the toughened glass ink; the prepolymer is cured into an elastomer at a room temperature or a high temperature; the prepolymer or the elastomer can automatically adapt to the height change of the vacuum layer; and the elastomer exhausts contained volatile gas at a high temperature and in high vacuum. Through adoption of the method disclosed by the invention, mechanical and automatic production can be implemented easily, and high-performance and low-cost toughened vacuum glass can be manufactured on a large scale.

Description

technical field [0001] The invention relates to the processing and manufacturing of vacuum glass, in particular to a method for making tempered vacuum glass and its products. Background technique [0002] Vacuum glass is a new type of energy-saving and environmentally friendly product, which can be widely used in industrial and agricultural fields such as buildings and vehicle and ship doors and windows, glass curtain walls, solar products, agricultural greenhouses, refrigerators and refrigerators, and daily necessities for residents. Thermal insulation, sound insulation and decorative materials. [0003] Although vacuum glass is one of the best energy-saving products, it has not been popularized and applied on a large scale for more than ten years. There are three reasons: first, the existing vacuum glass production process is complicated and the production cost is high, which leads to high market prices and users It is unbearable; second, it is difficult to mechanize and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C27/08
CPCC03C27/08
Inventor 戴长虹
Owner 戴长虹
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