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Elbow precise casting mold

A technology of precision casting and pipe bending, applied in the field of casting molds, which can solve problems such as displacement, low productivity, and water-soluble core breakage.

Active Publication Date: 2015-02-25
BAODING FENGFAN PRECISION CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the structure of the elbow flange, the mold design still cannot use the technology of direct core pulling or loose core pulling to produce wax parts, and the production of wax parts must also use water-soluble technology to manufacture molds; and due to the manufacturing accuracy of water-soluble wax cores, The problem of fit precision between the mold and the water-soluble, the influence of the wax injection pressure, the size and direction of the wax injection nozzle, the temperature of the wax and other factors, the water-soluble core still has fracture and displacement, which eventually leads to the melting of the water-soluble core. After the core, the wall thickness of the wax parts is uneven, and the scrap rate is high
Therefore, although the melting time of the water-soluble core is shorter than that of the integral core with the split design, the productivity is relatively low and the production cycle is still long

Method used

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Embodiment Construction

[0039] Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:

[0040] The invention is suitable for making wax pieces during precision casting of LB90° flanged pipes and U-shaped flanged pipes. The wax piece is designed as a separate structure with positioning left and right elbows, and is manufactured separately by means of circular rotating core pulling. Finally, the wax piece is positioned, assembled and welded twice by the left and right elbows. see figure 1 , image 3 and Figure 4 , The LB90° flange elbow is divided into a straight pipe flange 1 on the left half and a right elbow flange 2 on the right half. The side wall of the stop hole is provided with a square key groove 19, and the end surface corresponding to the right elbow flange 2 is provided with a stop 28 structure inserted into the stop hole 18, and the position of the outer surface of the stop 28 is matched with the square key slot 19 The squar...

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Abstract

The invention discloses an elbow precision casting mold. The elbow precision casting mold comprises a first elbow core pulling mold, a second elbow core pulling mold or a straight pipe core pulling mold, wherein the second elbow core pulling mold and the first elbow core pulling mold are used for respectively molding wax element models of a left elbow flange and a right elbow flange of a U-shaped flange elbow correspondingly along an axle wire; the wax element models of the left elbow flange and the right elbow flange are connected with square keys in a matched mode via stop holes, stop openings and square key slots which are matched with one another; the straight pipe core pulling mold is used for correspondingly molding a wax element model of a straight pipe flange; a molding cavity of the straight pipe core pulling mold is provided with a stop hole and a square key slot. According to the invention, when the flange elbow is cast precisely, wax elements are designed and manufactured in a separated mode, and a re-assembling technological technique is adopted, so that the problems of uneven wax element wall thickness, high rejection rate, large production field occupation area, long fusing time of a water soluble core, low productivity and relatively long elbow production cycle after water dissolving caused by crack and displacement of a water soluble core are solved.

Description

technical field [0001] The invention relates to a casting mold, in particular to a mold used for making wax pieces in investment precision casting of bent pipes. Background technique [0002] 90° stainless steel flange elbow (LB90° flange elbow) and U-shaped stainless steel flange elbow (U-shaped flange elbow) are the most common parts in heating and chemical equipment. In the prior art, the preparation process of the above-mentioned products is: forging and manufacturing flanges, pushing elbows, processing straight pipes, and finally welding and forming. This preparation process is more complicated, and the dimensional and position accuracy of the flanges is also difficult to guarantee. . [0003] Investment casting is a casting process with less cutting or no cutting. It refers to making a wax model with wax, wrapping a layer of refractory materials such as silica sol and clay on the outside, and heating the wax to melt and flow out. The empty shell formed by the refract...

Claims

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Application Information

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IPC IPC(8): B22C9/04B22C9/24
CPCB22C9/046B22C9/24
Inventor 范修谦孙伟涛袁建强其他发明人请求不公开姓名
Owner BAODING FENGFAN PRECISION CASTING
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