Preparation process for anti-explosion castable

A production process and castable technology, applied in the field of cement, can solve the problems of overall damage of construction body, instantaneous fluidity of delayed hardening, instantaneous setting of refractory castables, etc. Effect

Inactive Publication Date: 2015-03-11
LIUZHOU GONGHE REFRACTORY MATERIAL
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In high-tech castables, due to the use of composite ultra-fine powder and high-efficiency admixtures, the casting lining is too dense, combined with the difficulty of drainage, which makes the lining prone to bursting during the heating process
And before the introduction of the development of explosion-proof castables, refractory castables will have instantaneous condensation, delayed hardening, and instantaneous loss of fluidity, especially during the baking process, they are more likely to burst than ordinary castables, and in severe cases, the entire construction body will be destroyed. Bring losses to users and cause bad influence

Method used

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Embodiment Construction

[0008] A production process of explosion-proof castables, the proportions are as follows according to the mass ratio: 60 parts of bauxite aggregate, 15 parts of bauxite clinker powder, 9 parts of silicon micropowder, 6 parts of alumina micropowder, 10 parts of calcium aluminate cement, additives 0.5 parts; Among them, the particle size of bauxite aggregate is: 5mm-3mm accounted for more than 20%, 3mm-1mm accounted for more than 15%, 1mm-0mm accounted for more than 15%; bauxite clinker powder 180-320 mesh , the particle size of alumina micropowder is 3μm-5μm; crush the raw materials, crush the bauxite into 5mm-3mm, 3mm-1mm, 1mm-0mm, and crush the bauxite clinker into 180 mesh powder; the rest of the raw materials, according to the requirements Import raw materials of various specifications; make sure that two people are in the factory when batching, one weighs the ingredients, and the other confirms; put the prepared ingredients into the mixer, start the mixer, and the mixing ti...

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Abstract

The invention provides a preparation process for an anti-explosion castable. The anti-explosion castable comprises the following raw materials in parts by mass: 60 parts of special bauxite aggregates, 17 parts of bauxite clinker powder, 8 parts of fused alumina powder, 4 parts of kyanite, 2 parts of anti-explosion fibers, 9 parts of silica powder, 10 parts of calcium aluminate cement and 0.5 part of an additive, wherein the special bauxite aggregates include more than 20% of special bauxite aggregates with the grain sizes of 5-3 mm, more than 15% of special bauxite aggregates with the grain sizes of 3-1 mm and more than 15% of special bauxite aggregates with the grain sizes of 1-0 mm; the bauxite clinker powder is 200-mesh and the fused alumina powder has the grain size of 3-5 microns. The preparation process comprises the following steps: grinding the raw materials, wherein the special bauxite aggregates are ground to have the grain sizes of 5-3 mm, 3-1 mm and 1-0 mm respectively, and the bauxite clinker is ground into 200-mesh powder; starting a stirrer for stirring for 8-10 minutes; detecting and packaging. According to the preparation process provided by the invention, the anti-explosion castable is high in compactness, good in fire resistance and excellent in slag resistance.

Description

technical field [0001] The invention relates to a manufacturing process of an explosion-proof castable, which belongs to the technical field of cement. Background technique [0002] In high-tech castables, due to the use of composite ultra-fine powder and high-efficiency admixtures, the casting lining is too dense, combined with the difficulty of drainage, which makes the lining prone to bursting during the heating process. And before the introduction of the development of explosion-proof castables, refractory castables will have instantaneous condensation, delayed hardening, and instantaneous loss of fluidity, especially during the baking process, they are more likely to burst than ordinary castables, and in severe cases, the entire construction body will be destroyed. Bring losses to users and cause bad influence. For example, when major steel mills in my country use high-tech castables, there have been burst accidents to varying degrees. Preventing the bursting of high-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
Inventor 韦红波管义朝
Owner LIUZHOU GONGHE REFRACTORY MATERIAL
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