Production method of thin-walled low-smoke halogen-free dry loose tube

A production method and technology of loose tubes, applied in the direction of light guide, optics, instruments, etc., can solve the problems of uneven wall thickness of loose tubes, difficult control of excess length, inconsistent excess length, etc., and facilitate large-scale popularization and application , ingenious design, uniform and balanced discharge effect

Active Publication Date: 2017-03-22
南京华信藤仓通信有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the rapid development of the communication industry, the requirements for optical cables are getting higher and higher, especially reducing the diameter of optical cables, which puts forward higher requirements for the production of optical cables, especially the need to reduce the thickness of loose tubes. The current loose tube structure Dry-type casing is non-grease-filled type, and the wall thickness is relatively large, usually reaching about 0.3mm. The advantage of this is that it is easier to realize in terms of technology. There will be more good products, so the larger the wall thickness, the chance of producing defective products will be reduced; the second is that the wall thickness is large, the shrinkage is stable, and the casing will not be distorted at room temperature; There are the following technical problems: 1) Due to the thin wall of the loose tube, it is easy to twist the tube into an S shape during production; 2) The excess length is inconsistent, and the excess length is not easy to control; 3) The appearance of the produced loose tube Nodular, uneven thickness; 4) The wall thickness of the produced loose tube is uneven, easy to break; 5) The debugging process is long during the production process, wasting materials; in view of the current rapid development of the communication industry, the requirements for communication capacity are increasing High, it is particularly important to develop a thin-walled low-smoke halogen-free loose tube, which can accommodate more optical fibers and provide communication capacity under the premise of the same size

Method used

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  • Production method of thin-walled low-smoke halogen-free dry loose tube
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  • Production method of thin-walled low-smoke halogen-free dry loose tube

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Embodiment 1

[0025] Embodiment 1: a kind of production method of thin-walled low-smoke halogen-free dry-type loose tube, described method comprises the following steps:

[0026] 1) Adjust the pay-off rack, that is, adjust the 1-16 optical fiber pay-off rack 1, place the 1-16 colored optical fibers 9 on the shafts of each pay-off rack, fix them, and adjust the position of the optical fibers so that 1-16 The optical fiber can be aligned with the center of the optical fiber collection mode; set the tension value of 1-16 optical fibers on the touch screen of the pay-off tension control device to 0.5N;

[0027]2) Adjust the extruder 3, pour low-smoke and halogen-free materials into the hopper, and set the temperature of the extruder. The extruder 3 is composed of a body and a head. The body is divided into 3 sections for heating. Stage heating, 5 stages of heating in total, the heating temperature is set to 140°C, 160°C, 165°C, 170°C, 178°C respectively; prepare optical fiber collection mode, o...

Embodiment 2

[0035] Embodiment 2: As an improvement of the present invention, the specific operation of the hot and cold water tanks in the step 3) is as follows, the total length of the hot and cold water tanks is 16 meters, wherein the hot water tank is 4 meters, the cold water tank is 12 meters, and the water tank is filled with water. The casing is immersed in water to cool down and crystallize the casing. The hot water tank is close to the head of the extruder, and the heating temperature of the hot water tank is set at 60-65°C, because the low-smoke and halogen-free material The best crystallization temperature is 60°C-70°C. At this temperature, low-smoke and halogen-free can crystallize well and reduce the shrinkage of the casing. The water temperature of the cold water tank is normal temperature, 18-22°C. In this way, there is a temperature difference when the casing passes between the hot water tank and the cold water tank, which is easy for the secondary crystallization of low-sm...

Embodiment 3

[0036] Embodiment 3: As an improvement of the present invention, a mold with a draw ratio of 2-3 is set in the head of the extruder, and the mold includes an outer mold and an inner mold, wherein the size of the outer mold is D1 , the size of the inner mold is D2, the outer diameter of the casing is d1, and the inner diameter of the casing is d2, that is, DDR (drawing ratio) = . Taking the 16-core thin-walled low-smoke halogen-free loose tube as an example, the mold size is D1=2.1mm, D2=1.6mm, and the outer diameter of the loose tube is required to be d1=1.55mm, d2=1.25mm, which is brought into the above formula, DDR=2.2, that is, the draw ratio is 2.2, such a loose tube can have a thinner wall thickness and a round appearance. This stretch ratio is beneficial to the forming of loose tube, and the pressure is small, which is easy to form a thin-walled sheath; by changing the angle of the gap between the inner mold and the outer mold, it is close to the parallel angle, which ...

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Abstract

The invention relates to a method for producing thin wall type low-smoke zero-halogen dry loose tubes. The technical scheme optimizes the draw ratio of dies and reduces the head pressure to realize evenly discharging. During high fiber count production, through optical fiber sectioning and tension reducing, the loose tubes cannot be bent, and a snake shape, an S shape and inconsistence of excess lengths are avoided. The loose tube produced by the technical scheme is good in forming, smooth in appearance, uniform in wall thickness, thin in tube wall and small in tube sheath retraction. The loose tube has a dry structure and has no ointment filling, and the wall thickness of the tube is thin and the minimum value is 0.13 mm. The method adopting the technical scheme has the advantages that the optical fiber capacity is high, the cost is low and large-scale popularization and application are facilitated.

Description

technical field [0001] The invention relates to a production method of a loose tube, and specifically designs a production method of a thin-walled low-smoke and halogen-free dry-type loose tube. Background technique [0002] The loose tube is a sleeve made of polypropylene or nylon that can loosely place the optical fiber in the cable to protect the optical fiber from internal stress and external side pressure. Generally, it can only be seen after stripping the sheath of the optical cable, and it is mainly used to protect the optical fiber. With the rapid development of the communication industry, the requirements for optical cables are getting higher and higher, especially reducing the diameter of optical cables, which puts forward higher requirements for the production of optical cables, especially the need to reduce the thickness of loose tubes. The current loose tube structure The dry-type casing is non-grease-filled, and the wall thickness is relatively large, usually ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B6/44
CPCG02B6/4479
Inventor 尤皓宇
Owner 南京华信藤仓通信有限公司
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