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Process for preparing semi-solid state aluminum alloy scroll plate by radial forging strain induction method

A technology of radial forging and strain induction, which is applied in the field of semi-solid aluminum alloy scroll disks prepared by radial forging strain induction method, can solve the problem of large-scale semi-solid blanks that cannot be produced in large quantities, large plastic deformation and large forming force , mechanical agitator corrosion and other problems, to achieve good microstructure, reduce plastic forming force, and strong continuous production capacity

Inactive Publication Date: 2015-04-29
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the conventional mechanical stirring method and electromagnetic stirring method have the following disadvantages: high temperature has a serious corrosion effect on the mechanical stirrer, and the corrosion residue will be mixed with the semi-solid slurry, resulting in impure slurry
However, when these methods prepare large blanks, the forming force required for large plastic deformation is too large, and it is difficult to realize with existing equipment.
Therefore, it is not possible to produce large-scale semi-solid blanks in large quantities, so it cannot be directly used to produce large and complex-shaped parts such as aluminum alloy scrolls.

Method used

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  • Process for preparing semi-solid state aluminum alloy scroll plate by radial forging strain induction method
  • Process for preparing semi-solid state aluminum alloy scroll plate by radial forging strain induction method

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Embodiment Construction

[0018] The present invention is further described in detail below with reference to the accompanying drawings by taking an aluminum alloy rod of Φ150 mm as an example.

[0019] refer to figure 1 and figure 2 , the process of preparing semi-solid aluminum alloy scroll disk by radial forging strain induction method, including the following steps:

[0020] 1) Preheat the aluminum alloy bar of Φ150, heat the aluminum alloy bar to 250~350℃ with the furnace, and then carry out the heat preservation treatment for 60~80 minutes to ensure the heat penetration of the whole billet;

[0021] 2) The aluminum alloy bar is radially forged, and the preheated aluminum alloy bar is taken out by the manipulator of the radial forging machine and clamped to rotate and feed it axially. The radial forging machine has four hammers symmetrically distributed around the billet. The high-frequency reciprocating forging of the billet in the radial direction makes the billet elongated and thinned under ...

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Abstract

The invention discloses a process for preparing a semi-solid state aluminum alloy scroll plate by a radial forging strain induction method. The method comprises the following steps: pre-heating an aluminum alloy rods at first; performing radial forging on the aluminum alloy rods; performing secondary remelting on blanks subjected to radial forging; performing extrusion casting on the aluminum alloy scroll plate; performing T6 heat treatment on the aluminum alloy scroll plate acquired by extrusion casting in a semi-solid state to increase the mechanical property. According to the process, the aluminum alloy semi-solid state blanks which are uniform and free of microdefect are prepared and are subjected to extrusion casting to form a scroll plate workpiece with less microdefects and high mechanical performance, and the process is simple and easy to operate.

Description

technical field [0001] The invention belongs to the technical field of metal semi-solid processing and forming, and particularly relates to a process for preparing a semi-solid aluminum alloy scroll by a radial forging strain induction method. Background technique [0002] The aluminum alloy scroll is the core part of the automotive air-conditioning refrigeration scroll compressor, including the movable scroll and the stationary scroll. The traditional scroll blank is processed by conventional processes such as low pressure casting, die casting, hot die forging, and back pressure forming. Among them, the scroll profile on the scroll is relatively complex, thin in thickness and deep in depth, resulting in a large machining allowance for the hot-die forging blank, and the mold forming load is large, the mold life is short, and the cost is high; low pressure casting The mechanical properties of the formed parts produced by the process and back pressure forming are poor, there ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22F1/04C22B9/16B22D18/02
CPCB22D18/02C22B9/16C22F1/04Y02P10/25
Inventor 赵升吨张晨阳王永飞韩晓兰范淑琴
Owner XI AN JIAOTONG UNIV
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