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A kind of aluminum alloy wheel hub forging method

An aluminum alloy wheel hub, forging machine technology, applied in the direction of wheels, metal processing equipment, vehicle parts, etc., can solve the problems of energy saving and emission reduction, inability to meet requirements, increase truck fuel consumption, etc. Effects of weight reduction and improved mechanical properties

Active Publication Date: 2018-03-27
JIANGSU POMLEAD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] At present, the existing aluminum alloy wheels are all forged with aluminum grade 6061 aluminum alloy, but due to the limitation of 6061 material and the influence of the existing processing technology, its mechanical properties can only reach the tensile strength of 350Mpa in the best state. The yield strength is 320Mpa, and the elongation is about 12%. At the same time, the finished product of a 6061 aluminum alloy truck wheel hub is about 25kg. Some forged aluminum alloy wheels can no longer meet the requirements of trucks for wheels

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  • A kind of aluminum alloy wheel hub forging method

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Embodiment 1

[0014] Embodiment 1, a method for forging an aluminum alloy wheel hub, including the following steps, (1) material preparation: using a cast rod whose main material is Al and having a diameter of 254 mm as the base material, and homogenizing the cast rod before blanking, the described In addition to Al, the cast rod also contains the following substances in mass percentage: 0.8% Si, 0.9% Mg, 0.01% Cu, 0.01% Fe, 0.5% Mn, 0.01% Zn, and 0.01% Ti; (2) Cutting: Use a round rod extruder to extrude the homogenized cast rod to a diameter of 203mm. After the extrusion is completed, the extruded rod is obtained, and the extruded rod is sawed into a bar with a weight of 36Kg by a sawing machine. Finally, put it into a heating furnace with a temperature of 460°C to preheat for 2 hours; (3) Forging: Use a pressure forging machine to pre-forge the front of the extruded rod to form a bowl shape, and then use a pressure forging machine to extrude The reverse side of the rod is forged once, fo...

Embodiment 2

[0015] Embodiment 2, a method for forging an aluminum alloy wheel hub, including the following steps, (1) material preparation: using a cast rod whose main material is Al and having a diameter of 254 mm as the base material, and homogenizing the cast rod before blanking, the described In addition to Al, the cast rod also contains the following substances in mass percentage: 1.0% Si, 1.2% Mg, 0.05% Cu, 0.5% Fe, 0.8% Mn, 0.05% Zn, and 0.15% Ti; (2) Cutting: Use a round rod extruder to extrude the homogenized cast rod to a diameter of 203mm. After the extrusion is completed, the extruded rod is obtained, and the extruded rod is sawed into a bar with a weight of 36Kg by a sawing machine. Finally, put it into a heating furnace with a temperature of 490°C to preheat for 3 hours; (3) Forging: Use a pressure forging machine to pre-forge the front of the extruded rod to form a bowl shape, and then use a pressure forging machine to extrude The reverse side of the rod is forged once, for...

Embodiment 3

[0016] Embodiment 3, a forging method of an aluminum alloy wheel hub, including the following steps, (1) material preparation: using a cast rod whose main material is Al and having a diameter of 254 mm as the base material, and homogenizing the cast rod before blanking, the described In addition to Al, the cast rod also contains the following substances in mass percentage: 0.9% Si, 1.05% Mg, 0.03% Cu, 0.2% Fe, 0.7% Mn, 0.03% Zn, and 0.08% Ti; (2) Cutting: Use a round rod extruder to extrude the homogenized cast rod to a diameter of 203mm. After the extrusion is completed, the extruded rod is obtained, and the extruded rod is sawed into a bar with a weight of 36Kg by a sawing machine. Finally, put it into a heating furnace with a temperature of 475°C to preheat for 2.5 hours; (3) Forging: Use a pressure forging machine to pre-forge the front of the extruded rod to form a bowl shape, and then use a pressure forging machine to extrude The reverse side of the rod is forged once, f...

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Abstract

The invention discloses an aluminum alloy hub forging method which comprises the steps of (1) material preparing, (2) feeding, (3) forging, (4) heat treating and (5) machining, wherein forging stock obtained after the step (4) is machined through a numerically-controlled lathe and a machining center, and then a hub finished product is obtained. A casting rod with the diameter of 254 mm is subjected to squeezing, forging, heat treating and lathe machining, then the hub finished product is obtained, the hub tensile strength, the yield strength and the mechanical property of the ductility are greatly improved, meanwhile, compared with the weight of an existing hub, the weight of the hub machined through the method is greatly lowered, so that the whole truck weight is lowered, whole truck oil loss is lowered therewith, and the purpose of energy conservation and emission reduction is achieved.

Description

technical field [0001] The invention relates to a wheel processing technology, in particular to an aluminum alloy wheel hub forging method. Background technique [0002] At present, the existing aluminum alloy wheels are all forged with aluminum grade 6061 aluminum alloy, but due to the limitation of 6061 material and the influence of the existing processing technology, its mechanical properties can only reach the tensile strength of 350Mpa in the best state. The yield strength is 320Mpa, and the elongation is about 12%. At the same time, the finished product of a 6061 aluminum alloy truck wheel hub is about 25kg. Some forged aluminum alloy wheels can no longer meet the requirements of trucks for wheels. Contents of the invention [0003] The technical problem to be solved by the present invention is to propose an aluminum alloy wheel hub forging method that is light in weight, can reduce fuel consumption, and can improve the tensile strength, yield strength, and elongati...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00B21J5/00B21K1/40C22F1/04C22C21/00
CPCB21J5/002B21K1/40B23P15/00C22C21/00C22F1/05
Inventor 万金华
Owner JIANGSU POMLEAD CO LTD