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Yarn overfeed tension control device, testing method thereof, and tension control system

A technology of tension control and yarn tension, which is applied in the textile field, can solve the problems affecting the frequency of tension changes, etc., and achieve the effects of improving production efficiency, realizing production and management, and improving management efficiency

Active Publication Date: 2018-01-26
EAST CHINA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (3) The speed of the main shaft winding motor affects the frequency of tension changes; in addition, the change of yarn tension is also affected by some other non-main factors

Method used

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  • Yarn overfeed tension control device, testing method thereof, and tension control system
  • Yarn overfeed tension control device, testing method thereof, and tension control system
  • Yarn overfeed tension control device, testing method thereof, and tension control system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Embodiment 1: as figure 1 , figure 2 As shown, a yarn overfeed tension device, which includes a housing 10.

[0061] One end of the housing 10 is semicircular, and a fixing part 28 is connected to the end of the semicircular end, and the fixing part 28 is "U" or "L". The casing 10 is also provided with a thread hole 12 for yarn output at the opposite end of the semicircular end.

[0062] The casing 10 also includes an upper cover 11 that can be turned over along one side of the casing 10 . One end of the upper cover 11 corresponding to the semicircle of the casing 10 is arranged in an inner arc shape. An upper board 13 is arranged on the upper part of the cavity; a yarn winding mechanism is arranged on the upper board 13 .

[0063] The yarn winding mechanism is provided with a front roller 20, an overfeed reel 21, a rear roller group 22, and a yarn guide tube 23 on the upper plate 13 in sequence according to the yarn conveying direction. The yarn guiding cylinder ...

Embodiment 2

[0092] Example 2, such as Figure 4 Shown, a kind of test method of yarn overfeed tension control device, it comprises the following steps.

[0093] S01: start, system initialization.

[0094] S02: Enter the function selection interface.

[0095] The following steps are also included between the step S01 and the step S02.

[0096] S11: Input the access password, judge whether the password is correct, if it is correct, enter step S02; if not, enter and exit the password again.

[0097] S03: Calibrate the tension sensor 32, set the tension of the yarn, and enter the test.

[0098] S04: Determine whether the time for the temperature sensor 36 to test the working environment temperature of the brushless DC motor 30 is up, if it is, go to step S05; if not, go to step S06.

[0099] S05: Test the working environment temperature of the brushless DC motor 30, and judge the temperature value: if the measured temperature value is less than or equal to the preset temperature value, th...

Embodiment 3

[0106] Example 3, such as Figure 5 As shown, a yarn overfeed tension control system includes at least one set of tension control devices, a wireless coordinator 40 and a remote control center 42 .

[0107] The tension control devices of the same group are equipped with the same tension parameters; each group of the tension control devices is provided with a wireless communication module, and the wireless communication module 41 is connected to the wireless coordinator 40 by signal.

[0108] Each group of tension control devices is connected to the remote control center 42 through the wireless communication module 41 and the wireless coordinator 40 ; the remote control center 42 collectively controls each group of tension control devices through the wireless communication module 41 and the wireless coordinator 40 .

[0109] A wireless communication module 41 is embedded in each device, and the wireless communication module 41 is a WiFi module or an RS232 communication module t...

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Abstract

The invention discloses a yarn overfeeding tension control device, which comprises a casing; a cavity is arranged in the casing; a circuit board is installed in the cavity; a tension controller for controlling the winding tension of the yarn is arranged on the circuit board; The upper part of the cavity is provided with an upper plate; the upper plate is provided with a yarn winding mechanism; the shell is also provided with a thread hole for yarn output; the yarn guide tube is connected with a spindle winding motor with a constant speed; the surface of the yarn guide tube There is a yarn guide groove for realizing the horizontal reciprocating direction of the yarn; the yarn core is connected with a yarn winding machine. The invention also discloses a testing method of a yarn overfeeding tension control device and a yarn overfeeding tension control system. The invention has high precision and sensitivity, can keep the yarn tension basically constant; realize the stability of the work and consider the convenience in actual production; effectively improve the management efficiency, facilitate production, realize cluster production and management, greatly Increased production efficiency.

Description

technical field [0001] The invention relates to the textile field, in particular to a yarn overfeed tension control device, a testing method thereof, and a tension control system. Background technique [0002] In the textile industry, yarn tension is an important factor reflecting yarn quality. Tension is not only related to yarn breakage and equipment efficiency, but also related to fabric quality and the configuration of various processes and process parameters in production. The size and stability of the tension are directly related to the product quality, production efficiency and whether the subsequent processing can be carried out smoothly. At present, the secondary winding of the spindle is very common, and it is used in the process of dyeing thread in small batches in many weaving mills. In the secondary winding, the constant speed winding method used is a very classic control method. When using this simple control method, as the diameter of the reel increases, th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65H63/04B65H63/02B65H59/38
Inventor 易建军罗金龙林砺宗黄孝慈徐骏朱晓民
Owner EAST CHINA UNIV OF SCI & TECH