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High-elongation flame-retardant cable material manufacturing process

A flame retardant cable material, high elongation technology, applied in the direction of insulated cables, cables, circuits, etc., can solve the problems of low elongation at break, easy elongation at break, narrow process range, etc., to improve process performance , Improve compatibility, improve the effect of electrical performance

Active Publication Date: 2015-08-12
JIANGSU HENGTONG POWER CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Commonly used in rubber insulation is EPDM as the base material, with vulcanizing agent DCP and vulcanization accelerator TAC. The disadvantage of the compound rubber is: the elongation at break is low (the elongation at break is generally 150%~250%) , the process range in the vulcanization process is narrow, and it is easy to break and the elongation rate is unqualified during steam vulcanization

Method used

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  • High-elongation flame-retardant cable material manufacturing process
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  • High-elongation flame-retardant cable material manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Example 1. A manufacturing process of a high-elongation flame-retardant cable material. The formula of each component of the material is: chlorinated polyethylene (CPE) 12 kg, ethylene-octene copolymer elastomer (POE) 19 kg, 800# paraffin-based rubber oil 5 kg, activated magnesium oxide 0.8 kg, zinc oxide 1.5 kg, superfine talcum powder 5 kg, environmental stabilizer 0.5 kg, microcrystalline wax 1.5 kg, titanium dioxide 0.8 kg, fumed white carbon black 3 kg, 13 kg of calcined clay, 19 kg of aluminum hydroxide, 0.6 kg of 4,4′ bis(α,α dimethylbenzyl) diphenylamine, 1.5 kg of dicumyl peroxide, triallyl cyanurate 1.2 kg.

[0020] The mass fraction of the octene monomer in the above-mentioned ethylene-octene copolymer elastomer is 20%-30%.

[0021] Preparation method: first mix chlorinated polyethylene (CPE) and ethylene-octene copolymer elastomer (POE) in an internal mixer at 90~110°C for 4-5 minutes according to weight percentage, and mix the two materials evenly; 800# P...

Embodiment 2

[0025] Example 2. A manufacturing process of a high-elongation flame-retardant cable material. The formula of each component of the material is: chlorinated polyethylene (CPE) 12 kg, ethylene-octene copolymer elastomer (POE) 19 kg, 7 kg of 800# paraffin-based rubber oil, 0.8 kg of activated magnesium oxide, 1.5 kg of zinc oxide, 7 kg of superfine talcum powder, 0.5 kg of environmental stabilizer, 1.5 kg of microcrystalline wax, 0.8 kg of titanium dioxide, and 3 kg of fumed white carbon black kg, 17 kg of calcined clay, 19 kg of aluminum hydroxide, 0.6 kg of 4,4′ bis(α,α dimethylbenzyl) diphenylamine, 1.5 kg of dicumyl peroxide, triallyl cyanurate 1.2 kg.

[0026] The mass fraction of the octene monomer in the above-mentioned ethylene-octene copolymer elastomer is 22%-24%.

[0027] The preparation method is the same as in Example 1.

[0028] The performance testing data of the high-strength and high-elongation flame-retardant rubber insulating cable material prepared in this ...

Embodiment 3

[0031]Example 3. A manufacturing process of a high-elongation flame-retardant cable material. The formula of each component of the material is: chlorinated polyethylene (CPE) 14 kg, ethylene-octene copolymer elastomer (POE) 18 kg, 5 kg of 800# paraffin-based rubber oil, 0.8 kg of activated magnesium oxide, 1.0 kg of zinc oxide, 5 kg of superfine talcum powder, 0.5 kg of environmental stabilizer, 2 kg of microcrystalline wax, 0.8 kg of titanium dioxide, and 5 kg of fumed white carbon black kg, 17 kg of calcined clay, 19 kg of aluminum hydroxide, 0.6 kg of 4,4′ bis(α,α dimethylbenzyl) diphenylamine, 1.5 kg of dicumyl peroxide, triallyl cyanurate 1.2 kg.

[0032] The mass fraction of the octene monomer in the above-mentioned ethylene-octene copolymer elastomer is 25%-26%.

[0033] The high-strength and high-elongation flame-retardant rubber insulating cable material prepared by this example has the detection data of performance as follows:

[0034]

[0035] Aging condition: ...

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Abstract

The invention discloses a high-strength high-elongation flame retardant rubber insulated cable material and a preparation process thereof. The high-strength high-elongation flame retardant rubber insulated cable material comprises the following components in parts by weight: 8-14 parts of chlorinated polyethylene (CPE), 15-21 parts of ethylene-octylene copolymer elastomer (POE), 3-6 parts of fumed silica, 15-19 parts of aluminium hydroxide, 13-18 parts of calcined clay, 5-8 parts of 800# paraffin base rubber oil, 0.5-1 part of active magnesium oxide, 4-7 parts of superfine talcum powder, 1-2 parts of zinc oxide, 0.3-0.6 part of environmental stabilizer, 1-2 parts of microcrystalline wax, 0.5-1 part of titanium dioxide, 0.5-0.8 part of 4,4' bis(alpha, alpha dimethyl benzyl) diphenylamine, 1-2 parts of dicumyl peroxide and 1-1.5 parts of triallyl cyanurate. By adopting the high-strength high-elongation flame retardant rubber insulated cable material, uniform addition of inorganic powder is facilitated, a process range is wide, higher elongation at break is still maintained when a continuous vulcanizing temperature is 190-210 DEG C, a fire retardant and a high reinforced filler are added without reducing electrical property, and tensile strength and oxygen index are greatly increased; and cost is greatly reduced.

Description

technical field [0001] The invention relates to a manufacturing process of a cable material, in particular to a manufacturing process of a high-elongation flame-retardant cable material. Background technique [0002] Commonly used in rubber insulation is EPDM as the base material, with vulcanizing agent DCP and vulcanization accelerator TAC. The disadvantage of the compound rubber is: the elongation at break is low (the elongation at break is generally 150%~250%) , The process range in the vulcanization process is narrow, and the elongation at break is easy to fail during steam vulcanization. Contents of the invention [0003] The purpose of the present invention is to provide a high-elongation flame-retardant cable material manufacturing process, which is conducive to the uniform dispersion of inorganic powder, a wide range of processes, and the continuous vulcanization temperature is still relatively high between 190 ° C and 210 ° C. Elongation at break, while greatly r...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/08C08L23/28C08L91/06C08K13/02C08K3/36C08K3/22C08K3/34C08K5/18C08K5/3492H01B3/44
CPCC08L23/0815C08L2201/02C08L2201/08C08L2203/202C08L2205/025C08L2205/035H01B3/441H01B3/443H01B7/295C08L23/286C08L91/06C08K13/02C08K2003/222C08K2003/2296C08K3/34C08K2003/2241C08K3/36C08K3/346C08K2003/2227C08K5/34924C08K5/34922C08K5/14
Inventor 张新管新元王新国江斌斌于阳钱江伟
Owner JIANGSU HENGTONG POWER CABLE
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