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Fiber/Polypropylene Resin Composite Foamed Particles and Its Application

A polypropylene-based resin and composite foaming technology, which is applied in the field of foaming materials, can solve the problems of rough surface of foamed moldings, high molding pressure, and affecting the steam molding process, and achieve high rigidity and excellent fusion.

Active Publication Date: 2017-11-21
CHANGCHUN INST OF APPLIED CHEMISTRY - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the fiber-reinforced polypropylene composite material in the prior art is obtained by uniformly mixing fibers and polypropylene in a single-screw / twin-screw / internal mixer, the fibers are evenly distributed in the polypropylene resin matrix, resulting in composite materials There are many fibers on the surface, which seriously affects the steam molding process of fiber-reinforced polypropylene composite foamed particles. Not only is the molding pressure in the mold high, but the surface of the prepared foamed molding is rough and has burrs.

Method used

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  • Fiber/Polypropylene Resin Composite Foamed Particles and Its Application
  • Fiber/Polypropylene Resin Composite Foamed Particles and Its Application
  • Fiber/Polypropylene Resin Composite Foamed Particles and Its Application

Examples

Experimental program
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Effect test

preparation example Construction

[0026] The preparation of above-mentioned multilayer resin particle can adopt following method:

[0027]When the material of the cortex is polypropylene resin, the polypropylene resin is added into the extruder, and while the melt is extruded from the die of the extruder, the fibers are passed through the outer wall of the die in the form of bundles or strands. Enter the inside of the discharge hole of the die, and pull continuously along the central axis of the discharge hole of the die. After the fiber is infiltrated by the melt, it is co-extruded with the melt in a linear form to form a strip of melt-coated fiber. The strips are cooled and pelletized to obtain multi-layered resin particles. In order to improve the efficiency, it is preferable to use a multi-hole die, and each discharge hole of the multi-hole die is equipped with bundled or twisted fibers;

[0028] When the material of the skin layer is a mixture of polypropylene-based resin and additives, the polypropylene...

Embodiment 1-12

[0035] Preparation of fiber / polypropylene resin composite expanded particles:

[0036] Step 1. According to the composition and ratio in Table 1, add polypropylene resin to the extruder, pass the fiber through the outer wall of the die into the discharge hole of the die, and pull it continuously along the central axis of the discharge hole of the die After the fiber is infiltrated by the melt, it is co-extruded together with the molten resin in a linear form, cooled and pelletized to obtain multilayer resin particles with a diameter of 1mm, a length of 1.8mm, and an average weight of 1.8mg;

[0037] Step 2, in the autoclave of 5L, add 100 weight parts (1000g) above-mentioned multi-layer resin particle, 300 weight parts water, 0.05 weight part sodium dodecylbenzene sulfonate, 0.3 weight part kaolin and carbon dioxide (charged carbon dioxide Ensure that the pressure in the autoclave at the foaming temperature is 6MPa), heat up to a temperature 5°C lower than the foaming temperat...

reference example 1-3

[0043] Preparation of polypropylene-based resin monolayer foamed particles:

[0044] Step 1. According to the composition and proportion in Table 1, add polypropylene resin to the extruder, melt and extrude, cool, and pelletize to obtain a single layer with a diameter of 1mm, a length of 1.8mm, and an average weight of 1.8mg resin pellets;

[0045] Step 2, using the same method as Step 2 in Examples 1-12 to obtain single-layer expanded particles.

[0046] The single-layer expanded particles obtained in Reference Examples 1-3 were washed with water, centrifuged, and maintained at atmospheric pressure for 24 hours, and then the apparent density of the single-layer expanded particles was measured. The results are shown in Table 1.

[0047] Application of the above-mentioned single-layer expanded particles: the expanded molded body obtained by the same method as in Examples 1-12.

[0048] The compressive strength and appearance of the foamed molded articles obtained in Reference...

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Abstract

The invention discloses a fiber / polypropylene resin composite foaming particle and an application thereof, belonging to the technical field of foaming materials. The invention solves the technical problems of high molding pressure in the mold of fiber-reinforced polypropylene resin composite foamed particles and rough surface of the prepared foamed molded body in the prior art. The composite foamed particles of the present invention are prepared by release and foaming method of multi-layered resin particles through dispersion medium; wherein, the diameter of multi-layered resin particles is 0.5-2 mm, and the height is 1-2 times of the diameter. The skin layer of the core layer is composed of the core layer made of fibers with a tensile modulus of more than 2000MPa, the material of the skin layer is polypropylene resin, and the mass ratio of the core layer to the skin layer is (0.001‑0.5):1. The composite foamed particles do not increase the molding pressure in the mold, and can be molded by a general-purpose molding machine without increasing the cost of preparation. The obtained foamed molded body has high rigidity, smooth surface, and no fiber burrs.

Description

technical field [0001] The invention belongs to the technical field of foaming materials, and in particular relates to a fiber / polypropylene resin composite foaming particle and an application thereof. Background technique [0002] In recent years, especially in the automotive field, there has been a strong desire to develop lightweight and highly rigid non-crosslinked polypropylene-based resin foamed particle molded articles, and studies using highly rigid polypropylene-based resins are being conducted. The higher the melting point of the polypropylene-based resin tends to be the higher the rigidity, so the rigidity of the polypropylene-based resin is generally increased by enhancing the melting point of the polypropylene-based resin. However, in order to mold the expanded particles with high rigidity polypropylene resin as the base resin in the mold, a higher steam pressure is required, especially when the melting point of the polypropylene resin reaches above 150°C, the p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J9/00C08J9/12C08L23/16C08L23/14C08L23/08C08K7/14C08K7/06C08L67/02C08L77/00
Inventor 唐涛邢海平邱健姜治伟谭海英
Owner CHANGCHUN INST OF APPLIED CHEMISTRY - CHINESE ACAD OF SCI