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A kind of preparation method of monolithic catalyst coated with molecular sieve

A monolithic catalyst, molecular sieve technology, applied in molecular sieve catalysts, catalyst activation/preparation, chemical instruments and methods, etc., can solve the problems of small molecular sieve coating loading, poor molecular sieve coating strength, uncontrollable thickness, etc. Coating times and release rate, high bond strength, strong adhesion effect

Active Publication Date: 2017-10-20
EAST CHINA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] It can be seen from the above that no matter the direct growth method or the dipping coating method, the prepared molecular sieve coating cannot solve the contradiction between the small loading capacity and uncontrollable thickness of the molecular sieve coating and the poor strength and easy falling off of the molecular sieve coating.

Method used

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  • A kind of preparation method of monolithic catalyst coated with molecular sieve

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] 112g of deionized water, 25g of ethyl orthosilicate and 63g of ZSM-5 molecular sieve, stir until uniform, ball mill for 8 hours, adjust the pH of the slurry with ammonia water to be 2~4 to obtain the coating slurry;

[0025] Coat the slurry uniformly on the cordierite honeycomb ceramic carrier under vacuum conditions, and blow off the excess slurry in the pores with compressed air; dry the coated sample at 120℃ for 2h, this is one coating, and then Static roasting in a muffle furnace at 550°C for 4h, with a heating rate of 5°C / min, to obtain a molecular sieve coated monolithic catalyst;

[0026] The test results of coating load rate and peeling rate are shown in Table 1.

Embodiment 2

[0028] Compared with Example 1, the difference is that 121g of deionized water, 12.5g of ethyl orthosilicate and 66.5g of ZSM-5 molecular sieve are weighed. The other processes and operating conditions are the same as those of Example 1. The coating load rate and shedding Rate test results are shown in Table 1.

Embodiment 3

[0030] Compared with Example 1, the difference is that the number of coatings is twice, and other processes and operating conditions are the same as Example 1. The test results of coating load rate and peeling rate are shown in Table 1.

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Abstract

The invention discloses a preparation method of a molecular sieve-coated monolithic catalyst. The monolithic catalyst takes cordierite honeycomb ceramics as a carrier, and the molecular sieve coating is supported on the surface of the honeycomb ceramic carrier by a method of vacuum coating. The preparation method includes the preparation of the coating slurry and the method of coating the slurry on the monolithic porous cordierite honeycomb ceramic support. The coating slurry is composed of molecular sieve powder, binder, surfactant and water; the coating slurry made of ZSM-5, tetraethyl orthosilicate, polyethylene glycol and Tween has good properties. fluidity and stability. Compared with the direct coating technology, the molecular sieve monolithic catalyst prepared by the vacuum coating technology has the advantages of firm coating, uniform coating, high coating amount at one time, and low coating peeling rate, which is suitable for large-scale industrialization. application.

Description

Technical field [0001] The invention relates to a preparation method of a molecular sieve coated monolithic catalyst, in particular to a preparation method of a monolithic catalyst with a honeycomb ceramic as a carrier and a molecular sieve as a coating, belonging to the field of preparation of catalytic materials. Background technique [0002] Molecular sieves are important adsorbents and catalytic materials, which are widely used in petroleum refining and processing, petrochemical, fine chemical production processes and the catalytic purification of toxic and harmful gases in the atmosphere. In the process of use, molecular sieve or molecular sieve composition is usually made into particles of a certain shape, such as a strip-shaped particle catalyst applied to a packed bed of particles, and a microsphere catalyst applied to a fluidized bed. In recent years, honeycomb carrier catalysts loaded with molecular sieve components have begun to be used in the fields of industrial cata...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/08B01J29/40B01J29/70B01J29/85B01J29/80B01J29/18B01J37/02B01J35/04
Inventor 卢冠忠来霜霜郭耘郭杨龙王艳芹詹望成王丽王筠松
Owner EAST CHINA UNIV OF SCI & TECH