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Nickel plated welding rod and manufacturing method thereof

A manufacturing method and welding rod technology, which is applied in the direction of manufacturing tools, welding media, welding equipment, etc., can solve the problems of welding rod head leftover, curing, welding and inspection, etc., so as to avoid oxidation failure, reasonable composition and good electrical conductivity sexual effect

Inactive Publication Date: 2015-09-09
赵兰
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In complex large-scale steel structures such as cranes, offshore drilling platforms and ships, the special position of some welds makes their welding and inspection very difficult
If a hidden weld has just been completed when the working part of the electrode burns out, the welder may simply release the clamp, leaving the electrode tip behind and solidifying at the end of the weld

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1: A nickel-plated electrode, including a metal welding core and a coating, the metal welding core includes a fixedly connected working part and a clamping part, and the coating is coated on the outer surface of the working part, so The working part is a ferroalloy wire, and the clamping part is a nickel-plated aluminum wire; the top of the working part is conical, and the apex angle of the conical shape is 30°; iron, silicon, manganese, chromium The mass ratio is 5:2:1:0.5.

[0018] Nickel-plated aluminum wire can be directly purchased from existing cable wires.

[0019] During manufacture, the length of the welding core cutting is adjusted to the original length minus the length of the clamping part, and the top of the welding core is made into a tapered shape with a cutting angle of 30°. The joint between the working part and the clamping part is connected by friction welding, and the working part and the clamping part are clamped on a rotating device suc...

Embodiment 2

[0022] Embodiment 2: A nickel-plated electrode, including a metal welding core and a coating, the metal welding core includes a fixedly connected working part and a clamping part, and the coating is coated on the outer surface of the working part, so The working part is a ferroalloy wire, and the clamping part is a nickel-plated aluminum wire; the top of the working part is conical, and the apex angle of the conical shape is 20°; iron, silicon, manganese, chromium The mass ratio is 4:1:0.5:0.3.

[0023] By adopting the above-mentioned welding rod, the qualified rate of welded products is increased to 93%.

Embodiment 3

[0024] Embodiment 3: A nickel-plated electrode, including a metal welding core and a coating, the metal welding core includes a fixedly connected working part and a clamping part, and the coating is coated on the outer surface of the working part, so The working part is a ferroalloy wire, and the clamping part is a nickel-plated aluminum wire; the top of the working part is conical, and the apex angle of the conical shape is 20°-50°; the ferroalloy wire includes iron, silicon, The mass ratio of manganese and chromium is 6:3:1.5:0.8.

[0025] By adopting the above-mentioned welding rod, the qualified rate of welded products is increased to 97%.

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PUM

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Abstract

The invention discloses a nickel plated welding rod and a manufacturing method thereof. The nickel plated welding rod comprises a metal welding core and a covering, wherein the metal welding core comprises a working part and a clamping part which are fixedly connected; the covering is coated on the outer surface of the working part; the working part is an iron alloy wire; the clamping part is a nickel plated aluminum wire; the top of the working part is conical; the vertex angle of the taper is 20-50 degrees; the mass ratio of iron, silicon, manganese and chromium in the iron alloy wire is (4-6):(1-3):(0.5-1.5):(0.3-0.8). According to the method, the covering is coated after the working part and the clamping part are subjected to friction welding. The components of the iron alloy wire are rational, and the quality of a weld joint can be improved; remaining of a discharge electrode on the weld joint is avoided by using different materials.

Description

technical field [0001] The invention relates to an electrode used for arc welding, in particular to a nickel-plated electrode and a manufacturing method thereof. Background technique [0002] Electrode arc welding is the most widely used welding method in industrial production. It belongs to gas-slag combined protection metal arc welding. Its principle is to use the heat generated by arc discharge to melt the electrode and the workpiece and form a weld after condensation , so as to obtain a firm bonding interface between the workpieces. It has the advantages of good flexibility, convenient operation, low assembly requirements before welding, and simple equipment. Therefore, although automatic welding equipment such as gas shielded welding machines and welding robots have been widely used in steel structure manufacturing, traditional arc welding with electrodes is still required for manual welding in some complex welds. [0003] The tool usually used in manual arc welding i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/02B23K35/40B23K35/30
CPCB23K35/0272B23K35/3053B23K35/40B23K2103/04
Inventor 不公告发明人
Owner 赵兰
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