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A special-shaped cutting blade and its manufacturing method

A manufacturing method and cutting blade technology, applied in the direction of manufacturing tools, shearing devices, cutters for shearing machines, etc., can solve the problems of easy wear and chipping of the cutting edge of the cutting knife, and achieve compactness and firmness. High, stable performance and long service life

Active Publication Date: 2016-03-30
安徽华天机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems of easy wear and chipping of the blade of the existing slitting knife, the present invention provides a special-shaped slitting blade and its manufacturing method

Method used

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  • A special-shaped cutting blade and its manufacturing method
  • A special-shaped cutting blade and its manufacturing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Such as figure 1 with figure 2 Shown, a kind of special-shaped cutting blade, its shape is a right-angled trapezoid, the hypotenuse of trapezoid is the blade of cutting knife, the base angle α of trapezoid is 22 °, and the thickness of cutting blade is 2.4mm.

[0043] The manufacture method of above-mentioned special-shaped slitting blade, its steps are:

[0044] (1) Preparation of rough raw materials:

[0045] It is made by using forging blanks for forging. The mass percentages of the components of the forging blanks are: C: 0.90%, Mn: 5.50%, Si: 0.35%, Co: 6.0%, Cr: 4.00%, W: 6.20%, V: 1.50%, Zr: 0.50%, Ni: 0.95%, S: ≤0.020%, P: ≤0.020%, and the balance is Fe;

[0046] (2) Isothermal spheroidizing annealing treatment of forged blank:

[0047] The forged blank obtained in step (1) is annealed, heating rate s=(T-T 0 ) / (W wt +V wt )°C / h=(800-25) / (6.2+1.5)=101°C / h (where T is the holding temperature in °C, T 0 is the initial temperature, in °C, W wt is the mass ...

Embodiment 2

[0066] Such as figure 1 with figure 2 Shown, a kind of special-shaped cutting blade, its shape is a right-angled trapezoid, the hypotenuse of trapezoid is the blade of cutting knife, the base angle α of trapezoid is 20 °, and the thickness of cutting blade is 3mm.

[0067] The manufacture method of above-mentioned special-shaped slitting blade, its steps are:

[0068] (1) Preparation of rough raw materials:

[0069] It is made by using forging blanks for forging. The mass percentages of the components of the forging blanks are: C: 0.86%, Mn: 6.00%, Si: 0.32%, Co: 8.0%, Cr: 3.80%, W: 7.50%, V: 1.40%, Zr: 0.65%, Ni: 0.80%, S: ≤0.020%, P: ≤0.020%, and the balance is Fe;

[0070] (2) Isothermal spheroidizing annealing treatment of forged blank:

[0071] The forged blank obtained in step (1) is annealed, heating rate s=(T-T 0 ) / (W wt +V wt )°C / h=(780-25) / (7.5+1.4)=84°C / h (where T is the holding temperature in °C, T 0 is the initial temperature, in °C, W wt is the mass per...

Embodiment 3

[0089] Such as figure 1 with figure 2 Shown, a kind of special-shaped cutting blade, its shape is a right angle trapezoid, the hypotenuse of trapezoid is the blade of cutting knife, the base angle α of trapezoid is 30 °, and the thickness of cutting blade is 2mm.

[0090] The manufacture method of above-mentioned special-shaped slitting blade, its steps are:

[0091] (1) Preparation of rough raw materials:

[0092] It is made by using forging blanks for forging. The mass percentages of the components of the forging blanks are: C: 1.05%, Mn: 4.50%, Si: 0.40%, Co: 4.8%, Cr: 4.50%, W: 5.00%, V: 1.65%, Zr: 0.45%, Ni: 1.25%, S: ≤0.020%, P: ≤0.020%, and the balance is Fe;

[0093] (2) Isothermal spheroidizing annealing treatment of forged blank:

[0094] The forged blank obtained in step (1) is annealed, heating rate s=(T-T 0 ) / (W wt +V wt )°C / h=(820-25) / (5.00+1.65)=119°C / h (where T is the holding temperature in °C, T 0 is the initial temperature, in °C, W wt is the mass p...

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Abstract

The invention discloses a special-shaped slitting blade and a manufacturing method thereof, belongs to the technical field of tool machining and solves the problems that a cutting edge of an existing slitting blade is easily abraded and easily cracks, a tool nose is easily curled and the like. A forged blank comprises, in weight percent, 0.86-1.05% of C, 4.50-6.00% of Mn, 0.32-0.40% of Si, 4.8-8.0% of Co, 3.80-4.50% of Cr, 5.00-7.50% of W, 1.40-1.65% of V, 0.45-0.65% of Zr, 0.80-1.25% of Ni, less than or equal to 0.020% of S, less than or equal to 0.020% of P and the balance Fe. The forged blank is manufactured by processes such as annealing, primary machining, heat treatment, coarse grinding, tempering and deep machining, and the heating speed of the annealing and heat treatment processes is strictly controlled. The slitting blade has the advantages that machining is easily performed, a tool nose is not curled, a cutting edge is resistant to abrasion and does not crack and the like.

Description

technical field [0001] The invention belongs to the technical field of tool processing, and more specifically relates to a special-shaped cutting blade and a manufacturing method thereof. Background technique [0002] The slitting blade is mainly used for cutting paper, film, gold, silver, aluminum foil, tape, non-woven fabric, emery cloth abrasive belt, paper-plastic composite packaging, self-adhesive, rubber and plastic coil, decoration, metal sheet and other materials. The cutting resistance of the knife edge is required to be small and the seamless contact between the upper and lower knives is required. Due to the requirements for product precision, the knives must sometimes reach micron-level precision. At present, there are many patents about the slitting knife. For example, the Chinese patent application number is 201320278055.X, and the patent application document with the authorization announcement date being December 11, 2013 discloses a slitting knife, which inclu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B26D1/00B23D35/00B23P15/40C22C38/58C21D9/22C21D1/26C21D1/60
Inventor 陶贵勇
Owner 安徽华天机械股份有限公司