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Cut rolled stem processing method acquiring high fill value

A processing method and filling value technology, applied in the fields of tobacco, tobacco processing, tobacco preparation, etc., to achieve the effect of improving the quality of cigarette products and good filling performance

Inactive Publication Date: 2015-11-18
HONGTA TOBACCO GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] Above-mentioned prior art various processes all have one thing in common: All of them only use certain methods and technologies to deal with the expansion and drying of tobacco stems or cut stems. The specific surface area of ​​cut stems produced by the above method can be greatly improved, but the filling value can only reach 7.0cm 3 / g or so

Method used

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  • Cut rolled stem processing method acquiring high fill value
  • Cut rolled stem processing method acquiring high fill value

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Example 1: After shredding, cut stems with a thickness of 0.10mm and a moisture content of 30% are evenly and continuously sent to the cut stem humidification equipment by a quantitative feeder for continuous humidification. Spray water continuously and evenly into the shredded stems to gradually make the moisture content > 70%. The shredded stems after humidification are sent to the alveolar roller equipment for dehydration. The intermittent toothed rollers are squeezed by the counter-rotating rollers to remove excess water, and finally control the moisture content at 40-50%. Then, the conventional feeding is carried out according to the weight percentage of 5-10%, the moisture content of the cut stems after feeding is controlled at 43-55%, and then the processing process of the cut stems is completed through subsequent drying, winnowing and flavoring procedures. The filling value of the produced cut stems has been tested > 10.0cm 3 / g.

Embodiment 2

[0025] Example 2: After shredding, cut stems with a thickness of 0.15mm and a moisture content of 32% are evenly and continuously sent to the cut stem humidification equipment by a quantitative feeder for continuous humidification. Spray water continuously and evenly into the shredded stems to make the moisture content > 70%. The shredded stems after humidification are sent into the spiral structure for extrusion dehydration. The dehydrator is composed of a cylindrical shell with a water filter hole and a spiral. The silk enters from the inlet, moves toward the outlet under the rotation of the screw, and is continuously squeezed by the resistance block (adjustable resistance) at the outlet to remove excess water, and finally controls its moisture content at 40-50%, and presses The ratio of 5 to 10% is added, and the moisture content of cut stems after feeding is controlled at 43 to 55%. Then, the processing of cut stems is completed through subsequent drying, winnowing, and fla...

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Abstract

The present invention belongs to a cut rolled stem processing technique, and concretely relates to a cut rolled stem processing method acquiring a high fill value. On the basis of the conventional cut rolled stem production process, humidification and dehydration processes are added in turn between cut rolled stem cutting and material adding processes, the cut rolled stems must be uniformly humidified to enable a moisture content of the cut rolled stems to be higher than 70% and then are dehydrated to control the moisture content to be within 40-50%, material adding treatment is then carried out to enable the moisture content to be controlled between 43-55%, the cut rolled stems are then dried and subsequently processed, and the moisture content of the cut rolled stems is lowered to be 12.0-14.0%, thus to obtain the cut rolled stems of which a fill value is higher than 10.0 cm<3> / g. The method provided by the present invention is simple and easy in operating technique and capable of raising fill performance of the cut rolled stems to a large extent, the fill value is higher than 10.0 cm<3> / g, and a breakage rate of the cut rolled stems can also be reduced.

Description

technical field [0001] The invention belongs to the processing technology for making cut stems, in particular to a method for processing cut stems to obtain high filling value. Background technique [0002] Tobacco stems are the thick and hard veins of tobacco leaves, accounting for about 20% to 30% of the leaf weight. The main component of tobacco stems is lignocellulose, and also contains a small amount of water-soluble aldehydes, ketones and pectin. Therefore, it is still used in the tobacco industry. It needs to be further processed into shredded stems, and then added to shredded tobacco leaves in proportion. See figure 1 , that is, preparation of tobacco stems, washing of stems, storage of stems, steaming of stems, pressing of stems, cutting of stems, feeding, expansion and drying, winnowing, flavoring, and storage of shredded stems. [0003] Cut stems are blended into shredded tobacco as a component of cigarette formula components, which mainly play an important role...

Claims

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Application Information

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IPC IPC(8): A24B5/16A24B3/04
Inventor 鲍治华戴永生李伯恒姚文祥彭黎明
Owner HONGTA TOBACCO GRP
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