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A kind of fully automatic processing device and processing method of mineral fiber product tube after solidification

A mineral fiber and processing device technology, which is applied in the field of fiber products, can solve the problems of large differences in product specifications and bulk density, low occupational health and safety level, and low production efficiency, and achieve a simple structure, no environmental pollution, and high production efficiency. Effect

Active Publication Date: 2017-09-12
NANJING FIBERGLASS RES & DESIGN INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the production of mineral fiber pipe products by hand has a low level of occupational health and safety, low production efficiency, labor and time-consuming, and large differences in product specifications, sizes and bulk densities.

Method used

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  • A kind of fully automatic processing device and processing method of mineral fiber product tube after solidification
  • A kind of fully automatic processing device and processing method of mineral fiber product tube after solidification
  • A kind of fully automatic processing device and processing method of mineral fiber product tube after solidification

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0075] Take a mineral fiber pipe with an inner diameter of 1 inch and a thickness of 30mm as an example:

[0076] 1) Input the corresponding product specification parameters on the control interface according to the product specification requirements, and the device is based on Figure 5 The principle shown is automatically adjusted to meet the production needs of this size product. Initially set the inner diameter of 8 inches and the thickness of 80mm to be the original specification, that is, R 0 =181.6mm, α is 90°, then X 0 =75.2mm; r=42., x=17.7mm, x-X 0 =-57.5mm, so the V-groove of the splitting station needs to be raised by 57.5mm. Similarly, the rising height of 1# V-shaped roller conveyor 3-1-10 must be increased by 37mm.

[0077] 2) if figure 2 As shown, start the receiving chain conveyor 2-2 according to the feedback signal of the empty material at the core removing station 2-3 of the core removing unit. Run a station, while receiving the mineral fiber product...

Embodiment 2

[0082] Taking a mineral fiber product pipe with an inner diameter of 10 inches and a thickness of 120mm as an example, the processing process before the slit is the same as in Example 1. Since the outer diameter of the product pipe is 494mm, which is greater than the set value of 300mm, the system selects the band saw mode, such as Figure 4 As shown, the product tube 3-1-3 is controlled by the lifting servo motor 4-1-8 to rise at a certain speed along with the lifting platform 4-1-2, and the pressure plate 4-1-14 and its pressure plate actuator 4-1-7 Under the action of pressure load, use the saw band 4-1-9 running at a high speed of the band saw machine 4-1-6 to cut, and when the set cutting depth is reached, the lifting platform 4-1-2 descends; when the lifting platform 4-1- 2 After reset, the second flap cylinder 4-1-3 gets the signal action, so that the second flap 4-1-4 opens downward to form a slope, and the product tube rolls down and enters with the external transition...

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Abstract

The invention discloses a fully automatic processing device and a processing method for a mineral fiber product tube after solidification. A fully automatic processing device for mineral fiber product tubes after curing, including a sequentially connected curing device, a material receiving chain conveyor, a fully automatic core removal unit, a transition chain conveyor and a splitting unit. One or both sides are equipped with incising unit. The fully automatic processing device for the cured mineral fiber product tube of the present invention has a simple structure and is easy to use, and can carry out processes such as mechanized core removal, end cutting and slitting of the cured product tube with a mandrel, and the connection between each step is continuous , without manual intervention; the device runs smoothly, with high production efficiency and no environmental pollution.

Description

technical field [0001] The invention relates to a fully automatic processing device and a processing method for a cured mineral fiber product tube, belonging to the technical field of fiber products. Background technique [0002] At present, the output of tubular mineral fiber products for industrial tanks and pipeline insulation is small, and the preparation is mainly manual coiling and manual post-processing. However, the production of mineral fiber pipe products by hand has a low level of occupational health and safety, low production efficiency, labor and time-consuming, and large differences in product specifications, sizes and bulk densities. Therefore, in order to improve the production status of mineral fiber pipe products, it is necessary to design an automatic rolling line for rock wool. Contents of the invention [0003] In order to solve the defects of manual coiling and manual post-processing in the prior art, the present invention provides a fully automatic ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23D53/00B23D55/00B23D57/00B23D59/00
Inventor 蒋伟忠丁巍东李速刘春
Owner NANJING FIBERGLASS RES & DESIGN INST CO LTD