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Ironmaking method capable of decreasing using amount of COREX coke

A technology of using quantity and coke, which is applied in the field of smelting reduction ironmaking, can solve the problems of increasing the gas permeability of reduction shaft furnace and melting gasifier, increasing the reduction metallization rate of reduction shaft furnace ore, and low utilization rate of gas in the process of smelting reduction, etc. , to increase the effective contact area, increase the utilization rate of gas, and ensure the effect of air permeability and liquid permeability

Active Publication Date: 2015-12-30
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The purpose of the present invention is to address the poor air permeability of the smelting reduction shaft furnace, the shaft furnace is easy to bond, the reduction metallization rate of direct reduced iron is not high, the semi-coke bed of the melting gasifier has poor air permeability and liquid permeability, and the gas utilization rate in the smelting reduction process is low , so that the proportion of coke used is relatively high, and the cost of smelting reduction remains high. It is proposed to use coke of different qualities and different particle sizes for mixing and proportioning to increase the air permeability of the reduction shaft furnace and the melting gasifier, which is beneficial to the ore entering the shaft furnace. Reduction, and then increase the reduction metallization rate of the reduction shaft furnace ore, reduce the coke usage of the melting gasifier, ensure the air permeability and liquid permeability of the semi-coke bed of the melting gasifier, thereby reducing the coke usage in the melting reduction production process, and achieve a reduction Production cost, keep the smelting reduction production process going smoothly, and at the same time, can use a large amount of small-sized coke that cannot be used in large quantities in the blast furnace, and broaden the use of small-sized coke

Method used

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  • Ironmaking method capable of decreasing using amount of COREX coke
  • Ironmaking method capable of decreasing using amount of COREX coke

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The first coke A (A) with a particle size of 5-20mm d = 12%, VM d =0.6%) and the second coke B (A d = 16%, VM d = 1.5%) are mixed in proportion, assuming that the amount of blended coke is 100 parts, the amount of the first type of coke A used is 20 parts, and the amount of the second type of coke B used is 80 parts. The amount of added coke accounts for 60% of the entire coke usage. At the same time, ore and flux are added to the shaft furnace. After the reduction reaction, the material enters the melting gasifier through the shaft furnace spiral. Put the lump coal mixed in proportion into the melter-gasifier with a top temperature of 1050°C, and at the same time add part of the coke into the melter-gasifier. After the reduced gas (1000°C) is mixed with cold gas, the temperature is adjusted to 850°C and then enters the hot cyclone dust collector. After dust removal, the reduced gas enters the reduction shaft furnace to participate in the reduction reaction. The redu...

Embodiment 2

[0039] The first coke A (A) with a particle size of 10-25mm d = 11%, VM d=0.75%) and the second coke B (A d = 15%, VM d = 1.6%) are mixed in proportion, assuming that the amount of blended coke is 100 parts, the amount of the first type of coke A used is 45 parts, and the amount of the second type of coke B used is 55 parts, and the blended coke is added to the COREX shaft furnace. The amount of added coke accounts for 75% of the entire coke usage. At the same time, ore and flux are added to the shaft furnace. After the reduction reaction, the material enters the melting gasifier through the shaft furnace spiral. Put the lump coal mixed in proportion into the melter-gasifier with a furnace top temperature of 1050°C, and at the same time add part of the coke into the melter-gasifier. The resulting reduced gas (1050°C) is mixed with cold gas, adjusted to 830°C, and then enters the hot cyclone dust collector. After dust removal, the reduced gas enters the reduction shaft furna...

Embodiment 3

[0041] The first coke A (A) with a particle size of 10-25mm d = 10%, VM d =0.9%) and the second coke B (A d = 14%, VM d = 1.7%) are mixed in proportion, assuming that the amount of blended coke is 100 parts, the amount of the first type of coke A used is 68 parts, and the amount of the second type of coke B used is 32 parts, and the blended coke is added to the COREX shaft furnace. The amount of added coke accounts for 90% of the entire coke usage. At the same time, ore and flux are added to the shaft furnace. After the reduction reaction, the material enters the melting gasifier through the shaft furnace spiral.

[0042] Put the lump coal mixed in proportion into the melter-gasifier with a furnace top temperature of 1050°C, and at the same time add part of the coke into the melter-gasifier. The resulting reduced gas (1100°C) is mixed with cold gas, adjusted to 800°C, and then enters the hot cyclone dust collector. After dust removal, the reduced gas enters the reduction sh...

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Abstract

The invention discloses an ironmaking method capable of decreasing using amount of COREX coke. The ironmaking method is characterized in that: coke with different particle sizes and different qualities is mixed and blended, and air permeability of a reduction shaft furnace and a melting gasifier is improved, so that reduction of ore introduced into the shaft furnace is facilitated, the reduction metallization ratio of reduction of the shaft furnace ore is increased, the coke using amount of the melting gasifier is decreased, air and liquid permeability of a semi-coke bed of the melting gasifier is guaranteed, the using amount of coke during the melting, reduction and production processes is decreased, and the purposes of reducing the production cost and guaranteeing the smooth progress of the melting, reduction and production processes are achieved.

Description

technical field [0001] The invention relates to the field of smelting reduction ironmaking. Specifically, the invention relates to an ironmaking method for reducing the usage of COREX coke, which saves energy, reduces consumption, reduces cost and increases efficiency. Background technique [0002] The smelting reduction ironmaking process is the only new industrialized smelting reduction ironmaking process at present. It uses non-coking coal as the main fuel and only uses a small amount of coke to produce high-quality molten iron equivalent to the blast furnace. The coking and sintering process greatly reduces the pollution to the environment, thus conforming to the strategy of sustainable development. [0003] The practice since the operation of the smelting reduction ironmaking process shows that the smelting reduction ironmaking process still needs to be improved in many aspects, and there is still a lot of room for improvement in technology. In addition, compared with t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/14
Inventor 王玉明胡德生毛晓明钱晖徐万仁
Owner BAOSHAN IRON & STEEL CO LTD
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