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Heating quenching inductor with different heat distributions

A quenching inductor and heat distribution technology, applied in the field of quenching inductors, can solve the problems of reducing the processing efficiency of web-type gears, increasing the manufacturing cost, increasing the machining allowance, etc., so as to save the grinding process, improve the production efficiency, reduce the The effect of small thermal deformation

Active Publication Date: 2016-01-13
新大洲本田摩托(苏州)有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After surface quenching by induction heating, the grinding process is added to remove the machining allowance of the center hole, which reduces the machining efficiency of the web gear and increases the manufacturing cost

Method used

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  • Heating quenching inductor with different heat distributions
  • Heating quenching inductor with different heat distributions
  • Heating quenching inductor with different heat distributions

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Embodiment Construction

[0025] In order to make it easy to understand the technical means, creative features, goals and effects achieved by the present invention, the following examples are combined with the appended Figures 1 to 3 The technical solution provided by the present invention is described in detail.

[0026] figure 1 It is a perspective view of the heating and quenching inductor with different heat distribution provided in the embodiment of the present invention; figure 2 It is the usage state diagram of the heating and quenching inductor provided in the embodiment of the present invention. Such as figure 1 and figure 2 In the shown embodiment, the heating and quenching inductor 100 with different heat distribution is used for quenching the web-type gear 200 with several weight-reducing holes evenly opened, and the heating and quenching inductor 100 includes: an annular effective heating ring 1 And an insulating support frame 2. Wherein, the annular effective heating ring 1 is mad...

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Abstract

The invention discloses a heating quenching inductor with different heat distributions, and the heating quenching inductor is used for carrying out quenching treatment on a web type gear which is uniformly provided with weight-reducing holes. The heating quenching inductor comprises a ring-shaped effective heating ring and an insulating supporting frame, wherein the outer side wall of the ring-shaped effective heating ring is provided with a plurality of quenching water tubes; the inner side wall of the ring-shaped effective heating ring is uniformly distributed with a plurality of a water outlet fine holes; the upper end of the insulating supporting frame is provided with a cavity which is matched with the web type gear; the outer side wall of the ring-shaped effective heating ring is uniformly embedded with a plurality of magnetizers; and the magnetizers and the weight-reducing holes are arranged in a staggered mode. According to the heating quenching inductor, heat, generated by a peripheral part, close to the weight-reducing holes, of the gear is lower than heat generated by the peripheral part, far from the weight-reducing holes, of the gear, so that thermal deformation caused by induction heating and surface quenching is greatly reduced, and a follow-up milling process is omitted, and therefore, the gear production efficiency is improved and the gear manufacturing cost is reduced.

Description

technical field [0001] The invention relates to the technical field of quenching inductors, in particular to a heating and quenching inductor with different heat distributions. Background technique [0002] Induction heating surface hardening is a heat treatment process that uses electromagnetic induction to generate eddy currents in the workpiece to heat the workpiece and then rapidly cools it. The workpiece after induction heating surface hardening has the advantages of high surface hardness, high fatigue strength and good wear resistance, and Compared with other surface heat treatment processes, induction hardening has the advantages of fast heating speed, high thermal efficiency, small workpiece deformation, and less surface oxidation and decarburization, so it is especially suitable for workpieces that are subjected to alternating loads such as torsion and bending, and impact loads. (such as gears). [0003] Among them, the quenching sensor is the terminal equipment fo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/10C21D9/32
CPCY02P10/25
Inventor 杨清泉
Owner 新大洲本田摩托(苏州)有限公司
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