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Process method for producing inorganic fiber from red mud

A technology of inorganic fibers and process methods, applied in the manufacture of tools, glass manufacturing equipment, etc., can solve the problems of high production costs, failure to meet the national "rock wool" technical standards, complex processes, etc., and achieve low production costs and social environmental protection Significant benefit and simple process

Active Publication Date: 2017-12-29
张勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its technology needs to neutralize the red mud with acid, the process is complicated, and the production cost is high. Using acid as a neutralizing agent will produce harmful gases during the high-temperature melting process, which has a certain impact on the environment.
At the same time, the inorganic fibers produced can only barely meet the technical indicators of "mineral wool", but cannot meet the national technical standards of "rock wool", especially the indicator of "acidity coefficient"

Method used

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  • Process method for producing inorganic fiber from red mud
  • Process method for producing inorganic fiber from red mud
  • Process method for producing inorganic fiber from red mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Red mud is used as the main ingredient, and its water content is controlled at 10-14% before batching. Add cement at a weight ratio of 1:0.1-0.15, add water and stir to mix evenly, and the total water content after mixing is controlled at 8-12%. 325 or 425 Portland cement is used as the curing agent for the cement.

[0018] The mixture is strongly pressed into a ball shape, about 4 x 6 x 8 cm, dried naturally, and solidified to form a ball block material. Then the ball block material, basalt ore block and coke are mixed evenly according to the weight ratio of 3.5:0.1~0.2:1 to form a semi-finished material; the size of the basalt ore block is about 8×10×12cm, and the SiO2 content is 45%. Al2O3 content of 14% or more is used as an acidity coefficient regulator; the coke particle size is 6-10cm, and the calorific value is >7000kca / k.

[0019] Semi-finished materials are melted at a high temperature in a melting furnace, and the temperature during high-temperature melting ...

Embodiment 2

[0023] Red mud is used as the main ingredient, and its water content is controlled at 10-14% before batching. Add cement and silica powder at a weight ratio of 1:0.15:0.1-0.2, add water and mix well, and the total water content after mixing is controlled at 8-0. 12%; the cement adopts 325 or 425 Portland cement, which is used as a curing agent; the silica powder is 325-500 mesh, and the SiO2 content is more than 95%, and is used as an acidity coefficient regulator.

[0024] The mixture is strongly pressed into a ball shape, about 4 x 6 x 8 cm, dried naturally, and solidified to form a ball block material. Then the ball block material and coke are batched according to the weight ratio of 3.5:1, and mixed evenly to form a semi-finished material; the coke particle size is 6-10cm, and the calorific value is >7000kca / k.

[0025] The semi-finished material is melted at high temperature in the melting furnace. The temperature during high-temperature melting is 1550-17000°C, and high-...

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Abstract

The invention is a process for producing inorganic fibers using red mud as the main material, and belongs to the field of comprehensive utilization of red mud. A curing agent and an acidity coefficient regulator are added to the red mud, which is melted with coke at high temperature, and the red mud, curing agent, and acidity are fully utilized. Si, Ca, Fe, Al, Na, and Mg element resources in the coefficient regulator, use red mud as the main material to produce inorganic fibers, and the ratio of red mud can reach more than 70%, effectively control red mud pollution, and produce inorganic fibers Reaching the rock wool level, the economic benefits and social environmental protection benefits are remarkable. The process is simple, the production cost is low, and the large-scale production of comprehensive utilization of red mud can be realized.

Description

Technical field: [0001] The invention belongs to the field of comprehensive utilization of red mud, in particular to a process method for producing inorganic fibers by using red mud. Background technique [0002] Red mud is the residue produced after bauxite is extracted from alumina through the "Bayer method" or "sintering method". The amount of red mud produced is related to the production method and ore grade. Generally, 1-1.7 tons of slag will be produced for every ton of alumina produced. These slags are reddish brown because they are rich in iron oxide. They are called red mud and belong to Hazardous solid waste, the lower the grade of raw materials, the greater the amount of red mud produced. As the world's four largest alumina producers, China discharges tens of millions of tons of red mud every year. A large amount of red mud cannot be fully and effectively utilized. At present, the red mud treatment in the alumina plant is still piled up by building red mud dams....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B37/00
Inventor 张勇张欣张银国
Owner 张勇
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