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Method for shape correction of high-temperature alloy thin-wall aeroengine casing part through electric arc heating

An arc heating and high-temperature alloy technology, applied in metal processing, metal processing equipment, forming tools, etc., can solve the problems of restricting matching, complex process, long calibration cycle, etc., saving tooling design and manufacturing costs, and simple process. , the effect of short correction cycle

Active Publication Date: 2016-02-03
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the superposition of compressive stress during work and welding compressive stress of the manufacturing structure will cause the casing to bear even greater stress, forcing it to produce excessive deformation with a greater probability
[0003] Based on the above reasons, the casing often has different degrees of out-of-tolerance situations, and it is currently impossible to restore the size through mechanical processing methods
The usual calibration method is to use a muffle furnace for heat treatment calibration, supplemented by special thermal expansion tooling for overall calibration; but this method is complicated in process and long in calibration cycle, and special tooling needs to be designed, and The effect is not obvious; the number of times of heat treatment is limited at the same time, resulting in some casings that cannot be corrected and have to be scrapped
While seriously restricting the production of this part and the matching of finished products, it also causes huge waste of resources and economic losses

Method used

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  • Method for shape correction of high-temperature alloy thin-wall aeroengine casing part through electric arc heating
  • Method for shape correction of high-temperature alloy thin-wall aeroengine casing part through electric arc heating
  • Method for shape correction of high-temperature alloy thin-wall aeroengine casing part through electric arc heating

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Embodiment Construction

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0025] Taking a superalloy thin-wall casing part as an example, its structure is as follows figure 1 As shown, it is composed of an outer casing 1, eight supporting tubes 2 and an inner ring 3; wherein, the outer casing 1 is a thin-walled weldment composed of castings and sheet metal parts, and the overall structure is approximately octagonal. Under the influence of welding stress, it will not only deform itself, but also drive the supporting pipe 2, resulting in deformation of the inner ring 3. At the same time, due to assembly requirements, the roundness of the inner ring 3 has stricter requirements than that of the outer casing 1, and the radial runout value measured by the dial indicator must be less than 0.08mm. The reinforcing rib 4 is an elongated protruding structure at the junction of the outer casing 1 and the support tube ...

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Abstract

The invention provides a method for shape correction of a high-temperature alloy thin-wall aeroengine casing part through electric arc heating, and belongs to the technical field of welding. The method comprises the first step of carrying out size measurement before shape correction, selecting the outer ends of all supporting tubes as measurement points and then carrying out marking, and measuring the jump values of all measurement points on an inner ring; the second step of determining the sequence of shape correction, carrying out heating shape correction on the minimum jump value point firstly and then carrying out heating shape correction on two points adjacent to the minimum jump value point, and carrying out shape correction in priority on the point, with the smaller jump value, of the two points; the third step of carrying out electric arc heating shape correction, and carrying out electric arc heating on reinforcing ribs on the two sides of each measurement point sequentially according to the sequence of shape correction; the fourth step of carrying out accurate measurement after shape correction, measuring the jump values of all the measurement points of the inner ring to obtain a radial jump value, and executing the fifth step if the radial jump value meets the design requirement, otherwise, executing the second step; and the fifth step of carrying out stress relief heat treatment, measuring the jump values of all the measurement points on the inner ring after heat treatment to obtain a radial jump value, and ending shape correction if the radial jump value meets the design requirement, otherwise, executing the second step.

Description

technical field [0001] The invention belongs to the field of welding technology, in particular to a method for correcting the shape of high-temperature alloy thin-wall casing parts by arc heating. Background technique [0002] The high-temperature alloy thin-wall casing part is a welded structural assembly composed of an inner ring, a polygonal outer casing, and eight supporting tubes connecting the inner ring and the outer casing. The structure of the casing is complex and the number of welds is large, and its multi-weld structure will inevitably have a large welding stress during manufacture. At the same time, when it is working normally, there will be a cold air flow passing through the outer casing, and a hot air flow passing through the support tube, which causes the outer casing to shrink under the action of the cold air flow, creating pressure on the support tube; and the support tube has a hot air flow Through the heat expansion of the support tube itself, the outer...

Claims

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Application Information

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IPC IPC(8): B21D3/16B21C51/00B21D37/16
CPCB21C51/00B21D3/16B21D37/16
Inventor 周冠男高浚李晓光宋文清高山
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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