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Double-tank ultrasonic cleaner based on bidirectional ultrasonic radiation recombination transducer

A composite transducer and two-way radiation technology, which is applied in the field of ultrasonic cleaning, can solve problems such as low radiation power and radiation efficiency, sound energy waste, impedance mismatch, etc., achieve high radiation power and radiation efficiency, and improve radiation efficiency and power , improve the sound matching effect

Inactive Publication Date: 2016-03-30
SHAANXI NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to overcome the problems of transducer backward radiation energy reflection, impedance mismatch, sound energy waste, low radiation power and radiation efficiency existing in the single-sided radiation ultrasonic transducer used in the existing ultrasonic cleaning technology

Method used

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  • Double-tank ultrasonic cleaner based on bidirectional ultrasonic radiation recombination transducer
  • Double-tank ultrasonic cleaner based on bidirectional ultrasonic radiation recombination transducer

Examples

Experimental program
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Effect test

Embodiment 1

[0020] Such as figure 1 As shown, the present invention is a schematic structural diagram of a dual-slot ultrasonic cleaner based on a bidirectional ultrasonic radiation composite transducer, including a cleaning tank, wherein it also includes a bidirectional radiation transducer 1, and the cleaning tank includes a first cleaning tank 2 and a second cleaning tank. Two cleaning tanks 3, the two-way radiation transducer 1 includes a piezoelectric wafer 6, a front radiation metal cone block 4 and a rear radiation metal cone block 5; the radiation surface of the front radiation metal cone block 4, and the radiation surface of the rear radiation metal cone block 5 Bond with the first cleaning tank 2 and the second cleaning tank 3 respectively.

[0021] Wherein, the first cleaning tank 2 and the second cleaning tank 3 are rectangular tanks, and the first cleaning tank 2 and the second cleaning tank are all made of stainless steel; the radiation surface of the front radiation metal c...

Embodiment 2

[0023] On the basis of Example 1, the radiation power of the first cleaning tank 2 and the second cleaning tank 3 can be the same, and the front radiation metal cone block 4 and the rear radiation metal cone block 5 are all made of light metal materials such as aluminum alloy materials. Radius R of the small end of the conical horn of the bidirectional radiation transducer 1 1 = 19.5 mm, large end radius R 2 =27.5 mm, the thickness of each piezoelectric ceramic ring is L 01 = L 02 =5 mm, the inner and outer radii are R 01 = 7.5 mm, R 02 =19 mm. When the resonant frequency is 20 kHz, the length of the front and rear metal horns can be L 1 = L 2 =50 mm; when the resonant frequency is 30 kHz, the length of the front and rear metal horns can be L 1 = L 2 =32.5 mm; when the resonant frequency is 40 kHz, the length of the front and rear metal horns can be L 1 = L 2 =23.5mm.

Embodiment 3

[0025] On the basis of Example 1, the radiation power of the first cleaning tank 2 and the second cleaning tank 3 can be different, and the front radiation metal cone block 4 and the rear radiation metal cone block 5 are made of aluminum alloy material and stainless steel material respectively. Radius R of the small end of the conical horn of the bidirectional radiation transducer 1 1 = 19.5 mm, large end radius R 2 =27.5 mm, the thickness of each piezoelectric ceramic ring is L 01 = L 02 =5 mm, the inner and outer radii are R 01 = 7.5 mm, R 02 =19 mm. When the resonant frequency is 20 kHz, the lengths of the front and rear metal horns can be L respectively 1 = 50 mm, L 2 =43.5 mm; when the resonant frequency is 30 kHz, the lengths of the front and rear metal horns can be L 1 = 32.5 mm, L 2 =26 mm; when the resonant frequency is 40 kHz, the lengths of the front and rear metal horns can be L respectively 1 = 23.5 mm, L 2 =17 mm.

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Abstract

The invention belongs to the technical field of ultrasonic cleaning, in particular to a double-tank ultrasonic cleaner based on a bidirectional ultrasonic radiation recombination transducer. The double-tank ultrasonic cleaner comprises a bidirectional radiation transducer, wherein a front radiation surface and a rear radiation surface of the bidirectional radiation transducer are bonded with a first cleaning tank and a second cleaning tank respectively, and the bidirectional radiation transducer comprises piezoelectric chips, front metal tapered radiation blocks and rear metal tapered radiation blocks. By changing the front and rear metal radiation materials of the bidirectional radiation transducer, different sound radiation power can be generated in the two cleaning tanks of ultrasonic cleaner; by changing the geometric shapes of the front and rear metal radiation materials of the bidirectional radiation transducer, ultrasonic radiation of different strength can be generated; and with the additional design of the bidirectional radiation transducer, the problems of ultrasonic reflection and impedance mismatching are solved, and the radiation efficiency and power of the bidirectional radiation transducer are improved and increased greatly. The double-tank ultrasonic cleaner has the advantages of low energy dissipation, and high radiation power and radiation efficiency, and deserves to be popularized and applied.

Description

technical field [0001] The invention belongs to the technical field of ultrasonic cleaning, and in particular relates to a double-slot ultrasonic cleaner based on a bidirectional ultrasonic radiation composite transducer. Background technique [0002] Ultrasonic cleaning is to use the cavitation effect, acceleration effect and acoustic flushing effect of ultrasonic waves in liquid to directly and indirectly affect liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning. Among the currently used ultrasonic cleaning machines, cavitation and acoustic flushing are more widely used. Ultrasonic cleaning is widely used in surface spraying treatment industry, machinery industry, electronics industry, medical industry, semiconductor industry, watch and jewelry industry, optical industry, Textile printing and dyeing industries. [0003] The principle of the ultrasonic cleaning machine is as follows: the high-frequency oscilla...

Claims

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Application Information

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IPC IPC(8): B08B3/12
CPCB08B3/12
Inventor 林书玉徐洁
Owner SHAANXI NORMAL UNIV
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