Workblank manufacturing method of automobile brake disc

A manufacturing method and automobile braking technology, applied in manufacturing tools, molding machines, casting and molding equipment, etc., can solve the problems of long casting cycle, waste of raw materials, and large processing workload, so as to reduce the amount of machining, save materials and The effect of manual and automated production

Inactive Publication Date: 2016-04-06
YUZHOU KUNLUN MOLD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] Car brake disc is an important part of the car, it ensures that the car can be effective and durable when braking; in the original car, most of the drum brakes are used, because the disc brake system has high sensitivity and good braking effect , easy to repair and maintain, and gradually replaced the drum brake mode on modern cars; an important part of the disc brake system is the brake disc, which is installed on the hub and rotates with the hub. When braking is required, it depends on the installation The brake pads on the brake caliper are closed to clamp the brake disc to play the role of braking; the brake disc is mostly made of high-strength cast iron, because the brake disc needs to meet the requirements of smooth surface, high strength, not easy to deform, and light weight. , there is a vacant structure in the middle of the brake disc in order to reduce the weight of the brake disc and increase the heat dissipation capacity; the current manufacturing process of the brake disc is roughly divided into several stages. A model made of wood or aluminum, and then use the model to make a sand mold, and then pour it to form the blank of the brake disc; the brake disc blank is heat-treated and machined to form a finished brake disc; because most of the clay sand is used Or resin sand for sand casting, the precision is low, need to leave a large processing allowance, waste raw materials, the processing workload is large, and at the same time, the sand molding workload is large, the casting cycle is long, and the efficiency is low.

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  • Workblank manufacturing method of automobile brake disc
  • Workblank manufacturing method of automobile brake disc
  • Workblank manufacturing method of automobile brake disc

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Embodiment Construction

[0019] In order to further illustrate the technical solution of the present invention, the specific implementation manner of the present invention is now described in conjunction with the accompanying drawings, as figure 1 , figure 2 , according to the design drawings of the brake disc, enlarge the outer dimension of the brake disc by 8-12 mm to make a sand shell mold. In this example, the middle part of the support block 4 is selected as the pouring parting surface, and the parting surface is used as the boundary to install the disc 1 One side is used as lower mold 20, and one side of left plate surface 5 is used as upper mold 10; Upper template 11 selects the steel plate of thickness 50 millimeters for use, makes upper mold cavity 12 on it, selects the upper mold cavity 12 protruding upper template 11 in this example Form production, the brake disk elements that upper die cavity 12 comprises comprise left disk surface 5, half of support block 4, cavity 6 left half; Select t...

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Abstract

The invention discloses a workblank manufacturing method of an automobile brake disc, and belongs to the field of automobile accessory manufacturing. The method comprises the following steps that firstly, according to design paper of the brake disc, and a precoated sand shell mold and a sand core mold are designed and manufactured; secondly, the sand shell mold or sand core mold is placed on a sand shell or sand core automatic forming machine to manufacture a precoated sand casting sand shell model and a sand core model; thirdly, pouring is carried out; and fourthly, a casting is taken out and cleaned. The beneficial effects that production of the brake disc workblank can be efficiently achieved, materials and manpower are saved, mechanical allowance is reduced, casting defects are reduced, the yield is improved, and automation production is easily achieved are achieved.

Description

technical field [0001] The invention belongs to the field of auto parts manufacturing, in particular to a blank manufacturing method of an auto brake disc. Background technique [0002] Car brake disc is an important part of the car, it ensures that the car can be effective and durable when braking; in the original car, most of the drum brakes are used, because the disc brake system has high sensitivity and good braking effect , easy to repair and maintain, and gradually replaced the drum brake mode on modern cars; an important part of the disc brake system is the brake disc, which is installed on the hub and rotates with the hub. When braking is required, it depends on the installation The brake pads on the brake caliper are closed to clamp the brake disc to play the role of braking; the brake disc is mostly made of high-strength cast iron, because the brake disc needs to meet the requirements of smooth surface, high strength, not easy to deform, and light weight. , there ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/24B22C13/08B22C11/00
CPCB22C9/24B22C11/00B22C13/08
Inventor 李向阳
Owner YUZHOU KUNLUN MOLD CO LTD
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