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Fully automatic cutting and forming intelligent control system for brick and tile industry

An intelligent control system, fully automatic technology, applied in the direction of comprehensive factory control, comprehensive factory control, electrical program control, etc., to achieve the effect of small fluctuation range, high molding quality and good production adaptability

Inactive Publication Date: 2016-06-01
LIUZHOU ZHIMA BRICK TILE MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The further technical problem to be solved by the present invention is: make the present invention also have self-diagnosis function and alarm function, can carry out self-diagnosis and analysis on the reason that causes the program to continue to run, and pass the analysis result and fault solution through the form of picture and text It is displayed on the man-machine interface. In addition, when the cut steel wire is broken, the diagnosis system can automatically alarm and stop the operation of the extruder host

Method used

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  • Fully automatic cutting and forming intelligent control system for brick and tile industry
  • Fully automatic cutting and forming intelligent control system for brick and tile industry
  • Fully automatic cutting and forming intelligent control system for brick and tile industry

Examples

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Comparison scheme
Effect test

Embodiment 1

[0042] Example 1: A fully automatic extrusion cutting intelligent control system for the brick and tile industry, including an extruder work control system and an extrusion cutting strip self-diagnosis system. The extruder work control system is composed of an extruder control device and The extruder program control part is composed.

[0043] like Figure 7-Figure 9 As shown, the extruder control device includes a control part, a detection part and an execution part, and the control part includes a control cabinet, and the control cabinet 4 has a PLC controller 44 and a man-machine interface connected to the PLC controller , the human-computer interaction interface is an HMI with a touch screen 41, and the detection part includes an encoder 21 connected to a PLC controller 44 for detecting the speed of the extruder mud bar, and a detection extruder The pressure sensor 110 for the extrusion pressure of the extruder, the current sensor I18 and the current sensor II11 for detect...

Embodiment 2

[0052] Embodiment 2: A fully automatic extrusion cutting forming intelligent control system for the brick and tile industry, including an extruder work control system, an extrusion cutting strip self-diagnosis system, a billet cutting machine work control system and a billet cutter self-diagnosis system, The extruder work control system and the self-diagnosis system for extrusion cutting are the same as those in Embodiment 1.

[0053] The blank cutting machine work control system is composed of a blank cutting machine control device and a blank cutting machine program control part. The blank cutting machine control device includes a control part, a detection part and an execution part. The control part includes a control cabinet The PLC controller inside and the human-computer interaction interface connected with the PLC controller, the detection part includes the mud strip in-position sensor 310 connected with the PLC controller respectively, the pusher head in-position sensor...

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PUM

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Abstract

The invention relates to a fully automatic cutting and forming intelligent control system for a brick and tile industry. The system comprises an extruder operation control system consisting of an extruder control device and an extruder program control part. The extruder program control part comprises a main program, a parameter setting sub program, a data storage sub program, an extruder pressure PID control sub program, an extruder current PID control sub program, and an extruder production control sub program. The intelligent control system further comprises an extruder slitting self-diagnosis system. The invention can accurate control the extruding pressure of an extruder, is small in fluctuation range of the extruding pressure, high in forming quality, and good in production adaptability to different products, also has a self-diagnosis function and an alarm function, and can carry out self-diagnosis analysis of reasons why a program cannot continue to operate and display the analysis result and fault solution on a human-machine interface. In addition, when a slitting steel wire breaks, the diagnosis system can automatically alarm and stop the operation of an extruder host.

Description

technical field [0001] The invention relates to an intelligent control system for fully automatic extrusion cutting molding used in the brick and tile industry. Background technique [0002] The fully automatic extrusion and cutting equipment for the brick and tile industry is composed of an extruder, a strip cutter and a billet cutter. Cutting into long strips, the blank cutting machine is used to cut long strips of mud into mud blanks of required size. [0003] The two-stage vacuum extruder is an important mechanical equipment in the brick production process. The extrusion pressure is the core parameter of the two-stage vacuum extruder, which is directly related to the quality of the product. In the existing vacuum extruder equipment, the extrusion pressure is roughly adjusted by manually distributing water in the upper stage of the vacuum extruder. Due to the inaccurate manual adjustment, the extrusion pressure of the extruder will fluctuate greatly. And the control of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 陈晖罗喻允杨寅
Owner LIUZHOU ZHIMA BRICK TILE MACHINERY
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