Fully automatic palletizing system and its control method for steam-cured kilns of large cement components

Abstract

The invention relates to a full-automatic stacking system for a large cement component steam curing kiln. The full-automatic stacking system comprises a control system and a stacking device and is characterized in that the control system and the stacking device are in communication connection through a Profibus-DP network and an industrial Ethernet; the control system comprises an upper computer, a ground substation, a vehicle frame main station and a lifting substation; the upper computer comprises an industrial personal computer and a touch screen; the ground substation is in communication connection with the vehicle frame main station through the Ethernet, the vehicle frame main station is in communication connection with the lifting substation through the Profibus-DP network, the vehicle frame main station comprises a PLC and a frequency changer control module; the lifting substation comprises an ET200M and an S120 servo driver; the ground substation and the touch screen are mounted in an industrial personal computer control cabinet on the ground; and the ground substation comprises the ET200M. According to the system, full-automation intelligent running of a concrete component pallet truck can be achieved.

Description

technical field [0001] The invention relates to the technical field of production and maintenance of cement components, in particular to a full-automatic stacking system and a control method for a steam-cured kiln for large cement components. Background technique [0002] The traditional method of allowing cement to solidify naturally is generally used in the manufacture of cement prefabricated components in the construction industry. This production method occupies a large area and is labor-intensive, and the quality of cement components cannot be effectively guaranteed. In the construction industry, a component with hidden dangers may cause potential safety hazards in the entire building, threatening the safety of people's lives and properties. With the rapid development of science and technology and the continuous improvement of productivity levels, people pay more attention to reducing labor intensity and improving the working environment. At present, the three-dimension...

AI Technical Summary

Problems solved by technology

Cement components have the characteristics of large volume and heavy weight, and high positioning accuracy (positioning accuracy <2mm) is required when accessing cement components, and the operation is cumbersome, requiring the operation of opening and closing the door of the steam-cured kiln

Since the maintenance of cement components at this stage is basically manual operation, accidents such as tilting and falling will occur if workers are negligent, and there are great safety hazards. Therefore, it is extremely important to adopt the automatic palletizing method for steam curing kilns.

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