162results about How to "Process energy saving" patented technology

The invention relates to the technical field of metal surface anti-corrosion treatment, and provides an aluminum alloy chromate-free passivation treatment method and aluminum alloy chromate-free passivation treatment fluid thereof. The treatment fluid is composed of 0.5 to 10.0 g/L of titaniferous compounds, 0.1 to 8.0 g/L of zirconium salt, 0.1 to 10 g/L of fluoride, 0.5 to 20 g/L of oxidizing agents and 0.2 to 15 g/L of complexing agents, wherein the pH ranges from 3.6 to 4.5. Aluminum alloy is treated for 1 to 5 minutes at the room temperature in the chromate-free passivation treatment fluid, and then is subjected to chromate-free passive membrane sealing treatment for 60 seconds to 120 seconds at the room temperature in sealing treatment fluid composed of 1% to 15% of organosilane, 2% to 40% of water-soluble fluorocarbon emulsion and 65% to 97% of deionized water, so that a compound chromate-free passive membrane is formed on the surface of the aluminum alloy, and after the compound chromate-free passive membrane is dried, the compound chromate-free passive membrane with high corrosion resistance is obtained on the surface of the aluminum alloy and can be directly used as the terminal protection layer of the aluminum alloy; and the chromate-free passivation treatment fluid does not contain heavy metal ions such as chromium ions, and is non-toxic, harmless to human bodies or the environment, clean and friendly to the environment.

The invention relates to a method for preparing lactic acid and feed stuff with kitchen refuse in open type. The invention saves steps in current close-type process of strict sterilization and zymogeneous bacteria inoculation, nutrient addition and improves the lactic acid yield and protein content in prepared feed stuff. The lactic acid preparation comprises following steps: (1) drying and disintegrating kitchen refuse; (2) adding water; (3) adding cellulase and amylase; (4) open fermenting; (5) solid-liquid separating; (6) purifying and getting the lactic acid in fermentation liquor. The feed stuff preparation comprises following steps: (1) drying and disintegrating kitchen refuse; (2) adding water; (3) adding cellulase and amylase; (4) open fermenting; (5) solid-liquid separating; (6) sterilizing and drying the leavings, getting the feed stuff. The lactic acid content percent in organic acid is 94-98%, and its yield amounts to 64-75 g/l. The coarse protein content percent in feed stuff is 25-35% of the total feed stuff.

The invention discloses an emulsifying liquid wastewater membrane treatment process. The process comprises the steps of pretreatment, metal tube type membrane ultrafiltration and organic membrane pretreatment. The process has the advantages that the problem that the current emulsifying liquid wastewater treatment has high cost, complex operation, low treatment efficiency and poor comprehensive recycling effect can be effectively solved so that the oil content of the treated emulsifying liquid wastewater is 10mg/l or less, the suspended substance (SS) content is 30mg/l or less and the chemical oxygen demand (CODcr) is 100mg/l or less, the problem that the emulsifying liquid wastewater is treated and discharged according to the related standard or is reused is fully solved; and the comprehensive utilization of the emulsifying oil is realized, the treatment process is efficiency and energy-saving, is easy to operate and use, the environmental pollution is reduced, the cost is low, and the process has great economic and social benefits.

The invention discloses a preparation method of a lithium-rich anode material having a chemical formula of xLi2O.yMOb (wherein M is at least one of Mn, Ni, Co and Al, x/y is greater than 0.51 and lower than 0.95, and b is not lower than 1 and not greater than 2). The method comprises the following steps: 1, weighing raw materials comprising a lithium sauce and at least one of a manganese source, a cobalt source, a nickel source and an aluminum source according to the molar ratio in xLi2O.yMOb; 2, adding a liquid into the raw materials, and grinding to form a slurry, wherein the median particle size D50 of particles of the slurry is less than 0.05mum; 3, drying the slurry in a spray manner; and 4, roasting the material obtained after drying. The method has the advantages of simple process and easy industrialized production; the primary particles of the obtained powder are small, and the secondary particles are spherical in shape; and the lithium-rich anode material prepared through adopting the method has a large discharge specific capacity, and the specific energy of the lithium ion battery prepared through using the lithium-rich anode material is high.

The invention discloses a method for treating acidic wastewater containing phosphorus and fluorine, which comprises the following steps: (1) firstly, adding calcium hydroxide into the acidic wastewater containing phosphorus and fluorine, and controlling the pH value of the system at 12-14 to obtain a precipitate-containing reaction system which is marked as a reaction system 1; (2) removing the precipitate in the reaction system 1, adding sulfuric acid into the residual liquid to regulate the pH value to 9-11, and then, adding aluminum sulfate to regulate the pH value to 6-7, thereby obtaining a precipitate-containing reaction system 2; and (3) settling down the precipitate in the reaction system 2, and removing the precipitate to obtain the treated wastewater. In the wastewater treated by the method disclosed by the invention, the content of fluorine is lower than 10 mg/L, the content of phosphorus is lower than 0.5 mg/L, and the pH value is 6-7, thus the treated wastewater achieves the Discharge Standard of Water Pollutants for Phosphate Fertilizer Industry (GB 15580-95). In the whole technological process, water overflows under the action of the gravity without an external energy supply, thereby saving the energy.

The invention provides a domestic antistatic warp-knitted short floss sofa fabric. A preparation process of the domestic antistatic warp-knitted short floss sofa fabric comprises the following steps: firstly, weaving a piece of blank cloth, namely, weaving the blank cloth of a three-comb full-cross texture structure from long polyester yarns which are 5.6-12.4tex/24-36F and used as surface yarns and another long polyester yarns which are 5.6-12.4tex/24-36F and used as middle yarns and bottom yarns, wherein a front-comb full-cross floss stitch is formed into a bottom stitch, a middle-comb full-cross floss stitch is formed into a plain stitch, and the rear-comb full-cross stitch weaves for 3-11 needles to form a warp stitch; secondly, performing pretreatment, preforming, fluffing, refixing, ironing, dyeing, scotching, antistatic finish and ironing-cutting on the blank cloth to obtain the domestic antistatic warp-knitted short floss sofa fabric. The domestic antistatic warp-knitted short floss sofa fabric is relatively good in antistatic property.

The invention relates to a method for preparing reclaimed rubber by continuous low-temperature high shear and belongs to the field of waste rubber recycling. The preparation method includes that by means of two or more serially connected screw extruders, preprocessed waste rubber powders are subjected to continuous low-temperature high shear actions of a plurality of the screw extruders to crush a three-dimensional cross-linked network of the waste rubber so as to obtain the reclaimed rubber. According to the method for preparing the reclaimed rubber by continuous low-temperature high shear, used devices are the two or more serially connected screw extruders, the technological process is simple, desulfuration temperatures are low, and the method has the advantages of being energy-saving, environment-friendly, continuous and high in stability of product qualities.

The invention discloses a method for producing polyaluminum chloride without heating. The method comprises the following concrete steps: (1) sequentially adding a waste aluminum chloride liquor generated in a Friedel-Craft reaction, an aluminiferous hydrochloric acid, an industrial hydrochloric acid and water into a heat insulating reaction kettle to prepare a mixed acid in which the percentage of Al2O3 is 1% to 4% and the percentage of HCl is 12% to 18%; (2) adding aluminum oxidized sludge into the mixed acid, stirring for 60-90 minutes until the aluminum oxidized sludge is completely dissolved, heating to the reaction temperature of 60 DEG C to 80 DEG C, controlling the percentage of the HCl in a semi-finished product to be 0.5% to 3.5% and the percentage of the Al2O3 in the semi-finished product to be not less than 5.0%; (3) adding calcium aluminate powder into a semi-finished product liquid, regulating the percentage of the Al2O3 in the reaction liquid to be 11% to 12% and the basicity of the reaction liquid to be 60% to 90%, maintaining the temperature required by the reaction by utilizing the heat generated in the reaction, timing when the temperature rises to 90 DEG C, reaction under preserved temperature for 60-90 minutes and performing a filter pressing treatment to obtain a finished polyaluminium chloride product. By adopting the method to prepare the polyaluminium chloride, the production process is simple, no steam does need to be heated, the emission of acid mist and waste slag is reduced, the production cost is lowered and the recycle of waste resources is realized; therefore, the method is an economical and practical production method which saves energy and reduces emissions.

The invention relates to the technical field of plant extraction, and especially relates to a heterogeneous and synchronous ultramicro original liquid extraction method and an apparatus thereof. The heterogeneous and synchronous ultramicro original liquid extraction method comprises the following steps: heating a plant full of water to 180-230DEG C, and cooling the upper portion of the plant to maintain the temperature in a range of 15-25DEG C and make the upper portion and a lower portion form convection current in order to form vacuum negative-pressure environment; cooling the plant to 75-95DEG C, and maintaining for 10-30h; and collecting the condensate liquid in the cooled position of the upper portion in order to obtain an extract liquid. The invention also provides the apparatus for enforcing the method. The apparatus comprises a raw material bin, an extraction bin, a heating device and a cooling device. A pyrolysis mode is adopted to rapidly puff cells in a raw material in order to make effective active components become micro-molecules easy to extract; the vacuum and negative-pressure low temperature extraction effectively protects nutrients in the raw materials; and fracture of molecular energy bonds supplements energy in the extraction process, so compared with traditional methods, the method disclosed in the invention has the advantages of environmental protection and energy saving.

The invention provides a method for producing hydrogen and/or methane through fermentation of fiber wastes and a device thereof. The method comprises the following steps: smashing a straw into a certain grain diameter, placing into a hydrogen production reactor, adding a given amount of water and nutrient solution and then mixing with thermophile bacteria seed liquid together for fermentation to prepare the hydrogen; pumping hydrogen fermentation liquid into a liquid storage tank, continuously pumping into the hydrogen production reactor for fermentation to prepare the methane after pH is adjusted. Because of adopting fiber wastes, raw materials used by the invention have rich resource and low cost, effectively solve the resource problem of biological hydrogen production and overcome the problem that the fiber raw materials of the traditional straw are hard to effectively produce the hydrogen when being not subjected to pretreatment; and the semi-continuous hydrogen production is achieved through the fiber waste dynamic immobilization technology. The invention is easier to popularize and apply by adopting a coupled continuous methane production system and has the advantages of simple and highly-efficient method, energy conservation, low cost and the like.

The invention discloses a low-pressure vacuum carburizing process. The low-pressure vacuum carburizing process comprises a temperature rising stage, a carburizing stage, a diffusing stage and a precooling stage. The temperature rising stage comprises the steps that a workpiece is vacuumized, and the vacuum degree is controlled within 1 Pa-20 Pa; and after vacuumizing is completed, heating is started, and the carburizing temperature ranges from 800 DEG C to 1050 DEG C. The carburizing stage comprises the steps that after the temperature of the workpiece reaches the set temperature of the process, acetylene gas is introduced into a furnace to maintain the carburizing gas partial pressure, which is named as a carburizing gas inflation pulse stage; after the carburizing gas inflation pulse stage is kept for a set time, vacuumizing is started, a certain time is kept under vacuum, which is named as a vacuumizing diffusion stage, and the carburizing gas inflation pulse stage and the vacuumizing diffusion stage are combined to serve as a carburizing pulse period; the whole carburizing stage is composed of a plurality of carburizing pulse periods; and when the carburized layer depth reaches the carburized layer depth set by the process, the carburizing pulse is stopped. The low-pressure vacuum carburizing process can effectively control the surface carbon content and the carburized layer depth of the workpiece, and the optimal carburizing effect of the workpiece is achieved.

The invention relates to a heat-insulation flame-retardant asphalt shingle and a preparation method thereof. The asphalt shingle comprises a glass fiber body, a modified asphalt coating, a facing material layer and an isolation material layer; the modified asphalt coating adopts the following raw material formula in percentage by weight: 30 percent to 50 percent of 10# petroleum asphalt, 5 percent to 10 percent of 90# road asphalt, 1 percent to 3 percent of a polyolefin processing modifier, 15 percent to 25 percent of magnesium hydroxide, 6 percent to 12 percent of rubber powder and the balance of filling; the facing material layer adopts the following raw material formula in percentage by weight: 30 percent to 40 percent of hollow ceramic microbeads, 2 percent to 5 percent of powder butadiene styrene rubber and the balance of color sand. The asphalt shingle disclosed by the invention has excellent fireproof, flame-retardant, heat insulation and heat preservation effects, aging resistance and low flexibility, has both decoration performance and attraction performance and is low in cost.

The invention discloses a method for preparing methyl ester levulinate by the alcoholysis of hexamylose in near-critical methanol. The method comprises the following steps of: (1) adding methanol, hexamylose and an acid catalyst into a high-pressure reaction kettle, replacing air in the kettle by using nitrogen gas after sealing, and stirring, wherein the mass concentration of the hexamylose is 10-120g/L, and the molarity of the acid catalyst is 0.01-0.20mol/L; (2) heating to the temperature of 150-200 DEG C and carrying out alcoholysis for 0.5-11h; (3) after finishing the alcoholysis, cooling to room temperature, opening an exhaust valve and collecting dimethyl ether; and (4) regulating the pH value of alcoholysis liquid to a neutral state, distilling off a product with low boiling point and a solvent by normal-pressure distillation and then decompressing and distilling to obtain the methyl ester levulinate. The invention reduces the purification of levulinate in the traditional process, prepares the methyl ester levulinate directly by a one-step method and has the advantages of simple process, high product yield, low cost, little three wastes and the like.

The invention discloses a livestock waste nutrient recovery and water quality standard-reaching technical method. According to the invention, primary solid-liquid separation is carried out on livestock waste, the separated solid manure slag is taken as an organic fertilizer raw material nutrient for outward transport for sale for benefit-increasing cycle utilization or returning utilization, scientific circulation uses combination of farming and animal husbandry, urine through emission reduction, solid-liquid separating and interception, sewage and domestic water flow into an equalizing tank,a solid-liquid separating biological slag removal apparatus, a black film methane tank, a combination reaction environmental-protection pool, a MBR membrane pool, and a ball algae treatment pool in order for multilevel processing, during a whole process, solid-liquid-gas omnibearing processing utilization is carried out on waste, the method is characterized in that biogas is used for generating orproduction and living, the processed water is subjected to nutrient recovery and returning utilization, the filtered manure slag stockyard is subjected to organic fertilizer recovery or returning utilization, and the energy cycle utilization is realized. The processed reclaimed water through a chemical reaction can reach standard time-limited zero pollution discharge, and the environmental protection performance is good.

The invention relates to a plasma body treatment technology of a textile used for colorant ink digital ink jet printing under low temperature, pertaining to fabric printing technical field. The invention is characterized in that the textile is put into a reaction chamber of a processor to be treated by low temperature plasma: the procedure is that: the non-collective air is flowed in, pressure adjusted, then discharged; the colorant ink is jetted and printed to textile treated by low-temperature plasma through a jet-printing machine, thus, the finished products are acquired after the textile being baked. The invention uses non-polymerized gas and low temperature plasma to modify the surface of the textile to improve moisture absorption and hydrophilicity of the modified textile, thus avoiding the problem of bleeding and too light color caused by fabric jet printing directly. The technology is characterized by rapidness, simplicity, water saving, energy conversation, harmlessness and environmental protective, etc.

Provided are processes for treating crop kernels which comprising the steps of a) soaking kernels in water to produce soaked kernels; b) grinding the soaked kernels; c) treating the soaked kernels in the presence of a polypeptide having protease activity.

The invention provides a light curing forming process for a resin lens. The light curing forming process comprises the following steps of raw material blending, raw material pouring, ultraviolet light curing, mold making and postcuring; specifically, blended monomer raw materials are put into a special curing machine after raw material pouring, a to-be-cured mold are sequentially subjected to an IR preheating stage, a UV curing stage, a cooling stage and then discharging; after the mold receives light energy at the UV curing stage, monomers are polymerized into a solid state from the liquid state in the mold; and a preliminarily formed product obtained through mold making is fed into a postcuring furnace, and a finally formed product is obtained after curing. Light-heat combination curing is adopted for the light curing forming process for the resin lens, a forming cycle only needs several minutes, and the light curing forming process is a first creation in China and in the world. The light curing forming process for the resin lens is different from the current resin lens heat curing forming process of which a forming cycle needs twenty hours. The light curing forming process for the resin lens is capable of saving energy, protecting the environment, efficient, high in technological automation, simple and easy to learn. The finished product is more excellent in performance through detection.

The invention belongs to the metallurgical chemical technology, and relates to a process for treating top gas of a reduction shaft furnace. The treatment process is characterized in that after the top gas exhausted from the reduction shaft furnace is subjected to dust removal and cooling treatment, the top gas enters a carbon removal system to remove CO2 in the gas; and one part of the carbon removal gas after carbon removal and compression is directly mixed with the high-temperature gas exhausted from a smelting gas-making furnace to enter the reduction shaft furnace, and the other part of the carbon removal gas is heated and then enters the reduction shaft furnace. The process for treating the top gas of the reduction shaft furnace has the advantages of reasonable flow, optimized energy conservation and discharge reduction and technical domestication, and can be used for an iron-making process of an SDRF furnace.

The invention relates to a ceramic surfacing-welding electrode for restoring a ceramic composite steel pipe and a surfacing-welding method. The surfacing-welding method comprises the following processes: preparing an aluminium thermal soldering flux, adding alumina of different proportions in the aluminium thermal soldering flux and uniformly mixing the mixture respectively so as to prepare the aluminium thermal soldering flux containing the alumina of different proportions, and mixing a water-soluble organosol and the aluminium thermal soldering flux containing the alumina of different proportions; subsequently adopting a hydraulic machine and an upper semi-round die as well as a lower semi-round die to press and prepare a prefabricated blank semi-finished product of the round bar-shaped ceramic electrode; subsequently, arranging the prefabricated blank semi-finished product of the round bar-shaped ceramic electrode in a drying furnace which is vacuum or protected by argon, heating the drying furnace to the temperature of 350 plus or minus 100 DEG C, drying the drying furnace so as to remove the gas for 4 plus or minus 1 hours; burning the gas; burying the semi-finished product in the sand after burning; waiting for natural cooling and obtaining the round bar-shaped ceramic electrode; adopting an argon arc welder to carry out surfacing-welding operation layer by layer at a damaged position of the ceramic composite steel pipe by adopting the ceramic electrode according to the proportion of the alumina from high to low; and completing the restoration after surfacing-welding and grinding. The ceramic composite steel pipe restored by the method has good high temperature resistance.