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High-performance aluminum alloy cable connection terminal

A cable connection, aluminum alloy technology, applied in the direction of conductive connection, electrical component connection, connection, etc., can solve the problems of low mechanical strength of aluminum conductors, poor welding performance, restrictions on promotion and application, and achieve less possibility of creep. , Improve mechanical strength, improve the effect of contact area

Inactive Publication Date: 2016-07-06
河北欣意电缆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Common cable connection terminals include a lug and a connecting pipe. One end of the lug is sheet-shaped, the other end is cylindrical, and the connecting pipe is a hollow pipe. The cylindrical shape of the lug and the connecting pipe are integrally cast. However, this structure has the following defects : First, the contact area between the wiring nose and the connecting pipe is small, which is prone to breakage; second, the safety of the cable is mainly limited by the stability of the terminal connection. At present, aluminum alloy cables mainly use copper-aluminum transition terminals, and the material of the wiring nose It is T2 grade electrical copper, and the connecting pipe is made of pure aluminum instead of aluminum alloy material, which leads to potential safety hazards in the process of use after the aluminum terminal is crimped with the aluminum alloy conductor. At the same time, the mechanical strength of the aluminum conductor is low, and the welding performance Poor, high contact resistance, limited popularization and application in engineering projects, and because of the poor thermal stability of aluminum conductors, creep is prone to occur under long-term use at high temperatures, resulting in frequent failures of aluminum conductor power cables in engineering applications; The connecting tube is used for low-voltage power cables with special-shaped cable conductors, such as fan-shaped, tile-shaped, and semi-circular. Because the shapes of the two are too different, even if plastic measures are taken during the joint, it is difficult to ensure that the conductor is rounded. The gap between the outer surface and the inner wall of the connecting pipe is uneven, which brings hidden dangers to the long-term stable operation of the cable

Method used

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  • High-performance aluminum alloy cable connection terminal
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  • High-performance aluminum alloy cable connection terminal

Examples

Experimental program
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Effect test

specific Embodiment 1

[0035] Specific embodiment 1, such as Figure 1 to Figure 3As shown, a high-performance aluminum alloy cable connection terminal includes a connecting lug 1, a connecting pipe 2, and a copper-aluminum transition part 3 arranged between the connecting lug 1 and the connecting pipe 2; the longitudinal section of the connecting lug 1 is L-shaped, and its The transverse part is a sheet-shaped fixing part 4 provided with a through hole 6, and its longitudinal part is a cylindrical connecting part 5. The fixing part 4 is arranged on one side of the end face of the connecting part 5 and has an angle of 90° with the end face of the connecting part 5. If the included angle is too small, it is not conducive to the fixing of the wiring nose 1, if the included angle is too large, the contact area of ​​the connection is small, and it is easy to break; The cross-sectional shape of the low-voltage power cable is the same as that of the low-voltage power cable. The cross-sectional shape of th...

Embodiment 2

[0074] Such as figure 1 , figure 2 and Figure 4 As shown, a high-performance aluminum alloy cable connection terminal includes a connecting lug 1, a connecting pipe 2, and a copper-aluminum transition part 3 arranged between the connecting lug 1 and the connecting pipe 2; the longitudinal section of the connecting lug 1 is L-shaped, and its The transverse part is a sheet-shaped fixing part 4 provided with a through hole 6, and its longitudinal part is a cylindrical connecting part 5. The fixing part 4 is arranged on one side of the end face of the connecting part 5 and the included angle with the end face of the connecting part 5 is 135°; The connecting pipe 2 is a hollow pipe with a wire insertion hole 7 in the axial direction. The cross-sectional shape of the wire insertion hole 7 is fan-shaped.

[0075] The wiring lug 1 of the connecting terminal in the above structure is made of T1 grade electrical copper, and the specific components include: copper and silver 99.95%; ...

Embodiment 3

[0088] Such as figure 1 , figure 2 and Figure 5 As shown, a high-performance aluminum alloy cable connection terminal includes a connecting lug 1, a connecting pipe 2, and a copper-aluminum transition part 3 arranged between the connecting lug 1 and the connecting pipe 2; the longitudinal section of the connecting lug 1 is L-shaped, and its The transverse part is a sheet-shaped fixing part 4 provided with a through hole 6, and its longitudinal part is a cylindrical connecting part 5. The fixing part 4 is arranged on one side of the end face of the connecting part 5 and the included angle with the end face of the connecting part 5 is 125°; The connecting pipe 2 is a hollow pipe with a wire insertion hole 7 in the axial direction. The cross-sectional shape of the wire insertion hole 7 is tile-shaped. .

[0089] The connecting lug 1 of the connecting terminal in the above structure is made of T1 grade electrical copper, and the specific components include: copper and silver ...

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Abstract

The invention relates to a copper-aluminum transition terminal applied to a low-voltage power network and an industrial power distribution network cable connector, in particular to a high-performance aluminum alloy cable connection terminal. The structure comprises a terminal lug and a connection pipe, wherein the connection pipe is a hollow pipe; and according to the key point, the high-performance aluminum alloy cable connection terminal also comprises a copper-aluminum transition part which is arranged between the terminal lug and the connection pipe. The invention further provides the high-performance aluminum alloy cable connection terminal. The copper-aluminum transition part is added to the structure, so that the use level of pure copper is reduced; the cost is reduced; the mechanical strength and the heat stability of the part can also be improved; the possibility of creepage at a high temperature is reduced; and the overall performance of the cable connection terminal is improved.

Description

technical field [0001] The invention relates to a copper-aluminum transition terminal used for cable joints in low-voltage power grids and industrial distribution networks, in particular to a high-performance aluminum alloy cable connection terminal. Background technique [0002] With the rapid development of my country's economic construction, the demand for electricity in various industries continues to increase, the market space for the wire and cable industry is huge, and the application of aluminum alloy cables in the cable market is becoming more and more extensive. Common cable connection terminals include a lug and a connecting pipe. One end of the lug is sheet-shaped, the other end is cylindrical, and the connecting pipe is a hollow pipe. The cylindrical shape of the lug and the connecting pipe are integrally cast. However, this structure has the following defects : First, the contact area between the wiring nose and the connecting pipe is small, which is prone to b...

Claims

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Application Information

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IPC IPC(8): H01R11/12H01R4/62C22C21/00C22C9/00
CPCC22C9/00C22C21/00H01R4/62H01R4/625H01R11/12
Inventor 于贵良赵岩张晓欢
Owner 河北欣意电缆有限公司
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