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Wear-resistant and corrosion-resistant treatment method for aluminum-based workpiece surface in petroleum industry

A treatment method and a technology for the surface of workpieces, applied in the direction of surface reaction electrolytic coating, anodic oxidation, electrolytic coating, etc., can solve the problems of no significant improvement in corrosion resistance, high cost of stainless steel impellers, shortened service life, etc., to achieve Widely promote the application prospect, improve the combination performance, and increase the cost

Active Publication Date: 2016-07-13
SHAANXI TIANYUAN MATERIALS PROTECTION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the corrosion resistance of cast iron materials is poor, especially for sulfate ions (SO 4 2- ), chloride ion (Cl - ) and the corrosion resistance of the corrosion inhibitor is poor, which greatly shortens the service life of the entire equipment; in order to improve the above situation, the existing stainless steel impeller is used to replace the cast iron impeller on the market to improve the corrosion resistance of the equipment, but this method has certain limitations, (1) According to feedback from field use, the stainless steel impeller is to a certain extent resistant to sulfate ions (SO 4 2- ) and corrosion inhibitors have certain corrosion resistance, but for chloride ions (Cl - ) corrosion resistance has not been greatly improved; (2) The cost of stainless steel impellers is too high, more than double that of ordinary cast iron before; (3) According to relevant statistics, 40% of energy consumption in oil fields comes from The consumption of the water injection pump, and the energy consumption of the impeller accounts for more than 50% of the energy consumption of the water injection pump, so replacing cast iron with stainless steel does not fundamentally solve this problem

Method used

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  • Wear-resistant and corrosion-resistant treatment method for aluminum-based workpiece surface in petroleum industry

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Effect test

Embodiment 1

[0051] The method of the present invention is used to process the aluminum alloy petroleum plate valve in the petroleum industry, and the surface of the aluminum alloy petroleum plate valve is subjected to anti-corrosion and wear-resistant treatment through a self-growing ceramic layer, which specifically includes the following steps:

[0052] (1) Clean the surface of the aluminum alloy oil plate valve to be treated in an ultrasonic cleaning tank, and wipe the surface of the oil plate valve after cleaning with a non-fiber woven soft cloth;

[0053] (2) Fix the petroleum plate valve treated in step 1 with a special fixture and immerse it in the electrolytic tank filled with dilute sulfuric acid, and connect the fixture with the positive pole of the power supply. The petroleum plate valve is used as the electrolytic anode, and the concentration of dilute sulfuric acid is 10%. ;

[0054] (3) After fixing a lead plate with a special fixture, immerse it in the dilute sulfuric acid ...

Embodiment 2

[0062] The method of the present invention is used to process the aluminum alloy petroleum combination valve in the petroleum industry, and the aluminum alloy petroleum combination valve is subjected to anti-corrosion and wear-resistant treatment through a self-growing ceramic layer, which specifically includes the following steps:

[0063] (1) Clean the surface of the aluminum alloy petroleum combination valve to be treated in an ultrasonic cleaning tank, and wipe the surface of the aluminum alloy petroleum combination valve after cleaning with a non-fiber woven soft cloth;

[0064] (2) Fix the aluminum alloy petroleum combination valve treated in step 1 with a special fixture and immerse it in the electrolytic cell filled with dilute sulfuric acid, and connect the fixture with the positive pole of the power supply. The petroleum combination valve is used as the electrolytic anode, and the concentration of dilute sulfuric acid is 15%;

[0065] (3) After fixing a lead plate wi...

Embodiment 3

[0073]The method of the present invention is used to process aluminum alloy impellers in the petroleum industry, and the surface of the impeller made of ZAlSi7Mg material is subjected to anti-corrosion and wear-resistant treatment through a self-growing ceramic layer, which specifically includes the following steps:

[0074] (1) Clean the surface of the aluminum alloy impeller to be treated in an ultrasonic cleaning tank, and wipe the surface of the impeller after cleaning with a non-fiber woven soft cloth;

[0075] (2) Fix the impeller treated in step 1 with a special fixture and immerse it in the electrolytic tank filled with dilute sulfuric acid, and connect the fixture with the positive pole of the power supply. The impeller is used as the electrolytic anode, and the concentration of dilute sulfuric acid is 10%;

[0076] (3) After fixing a lead plate with a special fixture, immerse it in the dilute sulfuric acid electrolyte in step (2), the fixture is connected to the negat...

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Abstract

The invention provides a wear-resistant and corrosion-resistant treatment method for an aluminum-based workpiece surface in the petroleum industry. The wear-resistant and corrosion-resistant treatment method comprises the following steps: putting a workpiece to-be-processed in a dilute sulphuric acid electrolyte for electrolysis, controlling the electrolysis voltage to be 40-90 V, controlling the current density to be 0.5 A / dm<2> at the beginning of electrolysis, then gradually increasing the current density to be 2.5 A / dm<2> in 5-8 steps within 20-25 minutes, maintaining the current density in an electrolytic cell to be 2.5 A / dm<2>, controlling the electrolysis time to be 1-3 hours, thereby finally obtaining a dense aluminum oxide ceramic layer on the aluminum-based workpiece surface formed by self growing and with a thickness of more than 100 micrometers. The wear-resistant and corrosion-resistant treatment method provided by the invention realizes the wear-resistant and corrosion-resistant treatment of the aluminum-based workpiece surface in the petroleum industry based on a principle that the aluminum oxide ceramic layer forms on the aluminum element-containing workpiece surface by self growing based on a hard anodic oxidation technology, effectively solves the wear and corrosion problems of petroleum valve parts, impellers and other workpieces and is short in treatment process and time, high in rate of finished products, high in performance stability and wide in market prospect.

Description

technical field [0001] The invention relates to a wear-resistant and corrosion-resistant technology in the petroleum industry, in particular to a method for treating the surface of an aluminum-based workpiece in the petroleum industry based on a hard anodic oxidation method for self-growing ceramics. Background technique [0002] Generally speaking, the exploitation of oil can be roughly divided into two situations. One is that the underground pressure is relatively high, and the rise of oil can rely on the energy of the formation to self-spray, forming a self-spray well. This kind of situation needs to be avoided in the process of modern oil exploitation, and it is easy to cause a threat to the on-site construction personnel and related equipment; another situation is to rely on artificially supplemented energy such as oil well pumps and water injection pumps to exploit the oil in the gaps. By injecting a certain amount of mixed liquid into the porous rocks or gaps in the o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D11/08C25D11/24C25D11/16
CPCC25D11/08C25D11/16C25D11/246
Inventor 王春昌马尚李延安
Owner SHAANXI TIANYUAN MATERIALS PROTECTION TECH