Filter stick forming process quality analyzing and tracing system

A technology of quality analysis and molding process, applied in manufacturing computing systems, relational databases, database models, etc., can solve problems such as monitoring and upgrading, analysis result errors, data misrecording, etc., and achieve the effect of reducing complexity

Active Publication Date: 2016-07-13
CHINA TOBACCO ZHEJIANG IND
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AI Technical Summary

Problems solved by technology

However, the manual collection method has data errors and omissions, and the availability of data is low, which even leads to complete errors in the final analysis results, making it impossible to complete the monitoring and improvement of filter rod process quality.

Method used

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  • Filter stick forming process quality analyzing and tracing system

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Embodiment Construction

[0028] like figure 1 The shown filter rod forming process quality analysis and traceability system includes forming machine electric control system 1, process quality parameter collection device 2, OPC server 3, auxiliary material barcode collection device and system 4, relational database server 5, and application server 6 , Real-time historical database server 7, on-site operation terminal 8, plastic box RFID writing device 9, automatic three-dimensional warehouse control system 10, automatic three-dimensional warehouse 11, PROFINET network.

[0029] The process quality parameter acquisition device 2 is connected with the electric control system 1 of the molding machine, and through the PROFINET industrial Ethernet, according to the data interface interaction protocol, sends a data request command to the electronic control of the equipment in real time, and receives the response data of the electronic control of the equipment, thereby realizing Automatic collection of proces...

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Abstract

The invention relates to a filter stick forming process quality analyzing and tracing system. The system consists of a forming machine electric control system, a process quality parameter acquisition device, an OPC (OLE for Process Control) server, an auxiliary material bar code acquisition device and system, a relationship database server, an application server, a real-time history database server, a field operation terminal, a plastic box RFID (Radio Frequency Identification Devices) writing device, an automation three-dimensional warehouse control system, an automation three-dimensional warehouse and PROFINET industrial Ethernet. According to the filter stick forming process quality analyzing and tracing system, process quality parameters in an equipment production process are acquired in real time through the process quality parameter acquisition device, and real-time monitoring and feedback of the change situations, adjustment situations and abnormal situations of the process quality parameters in a filter bar production process are realized according to a process quality standard of filter bars through an analysis model based on big data and a full-sample statistics technology. Recurrence of quality anomalies is avoided; a delivery command is sent to the automation three-dimensional warehouse control system specific to quality anomalies found through analysis, so that the manual tracing complexity is lowered greatly.

Description

technical field [0001] The invention relates to a filter rod forming process quality analysis and traceability system. Background technique [0002] Under the background of "reducing tar and harm" and responding quickly to market demand, most cigarette manufacturers attach great importance to indicators such as cigarette sensory quality and tar content, and filter rods are the main factors that affect the sensory quality and tar content of cigarette products. One of the factors, its quality is related to many factors such as raw materials used, production equipment, molding process parameters and so on. [0003] Forming machine is an important cigarette machine equipment in addition to cigarette machine and packaging machine. The tracking control of its production process quality parameters not only affects the process quality of direct filter rods, but also affects the sensory quality of cigarettes and product tar stability. [0004] At present, the forming equipment of mo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/30G06K17/00G06Q10/06G06Q50/04
CPCY02P90/30G06F16/284G06K17/00G06Q10/06395G06Q50/04
Inventor 朱立明黄卫忠王琪龚岳雄郭达永
Owner CHINA TOBACCO ZHEJIANG IND
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