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A method for reusing lead sludge produced by smear leaching acid

A technology of leaching acid and lead mud, which is applied in the direction of recycling technology, lead-acid battery electrodes, battery recycling, etc., can solve the problems of increasing environmental protection treatment fees, not using too much added amount, occupying labor and equipment, etc., to achieve Improve the input-output ratio, reduce production costs, and save energy consumption

Active Publication Date: 2018-10-02
TIANNENG GRP JIANGSU TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the process of leaching acid, the rich acid solution washes the surface of the green plate, and part of the lead paste on the surface of the green plate will enter the sedimentation tank with the washing of the acid solution. The lead paste is deposited at the bottom of the sedimentation tank, and it is dried after being taken out. After drying, the agglomerated lead mud is ground and screened, and an appropriate amount can be added and reused when mixing the paste. This method of lead paste recovery requires long-term drying , which increases the cost of equipment and energy consumption. The dried lead block will produce dust during grinding and cause secondary pollution. While increasing the subsequent environmental protection treatment costs, it also requires labor and equipment, because the lead sludge is in dilute sulfuric acid. If the soaking time is too long, the content of lead sulfate in dry lead mud will be as high as 52~65%, and the amount of addition should not be too much, and the recycling rate will be low
There is also the method of directly adding the dried and pulverized lead slime to the paste machine and the paste for reuse. This method cannot be quantitatively produced due to precipitation agglomeration and unstable dilute acid content. The difference in open circuit voltage after the battery is formed affects the Plate life

Method used

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  • A method for reusing lead sludge produced by smear leaching acid
  • A method for reusing lead sludge produced by smear leaching acid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Take out the lead slime that has been settled for 1 hour from the sedimentation tank of the smear machine; place the pulled out lead slime in a rolling mixer and stir for 30 minutes before taking it out; add pure water to the stirred lead mud to make its apparent density 2.0 g / cm 3 , so as to make pasty lead slime; take by weighing 2.5% of the paste-like lead paste formula amount for subsequent use; wherein the components of the positive lead paste and their weight percentages are: 1.4g / ml dilute sulfuric acid 6.1%, pure water 9.1%, pasty lead mud 2.5%, red lead 2.65%, red powder 0.39%, polyester staple fiber 0.08%, and the rest is lead powder.

[0031] First add lead powder and auxiliary materials into the paste mixing machine and stir for 5-7 minutes, then add the above-mentioned amount of pure water within 1 minute to enter the wet mixing stage of the paste process, and add the above-mentioned weighed water within 3-5 minutes after the start of wet mixing. For good ...

Embodiment 2

[0034] Take out the lead slime that has been settled for 2 hours from the sedimentation tank of the smear machine; place the pulled out lead slime in a rolling mixer and stir for 45 minutes and then take it out; add pure water to the stirred lead mud to make its apparent density 2.5 g / cm 3 , so as to make paste lead paste; take by weighing 3.5% paste lead paste of positive lead paste formula for subsequent use; wherein the components and weight percentages of positive lead paste are: 1.4g / ml dilute sulfuric acid 6.5%, pure water 9.15%, paste lead mud 3.5%, red lead 2.9%, red powder 0.4%, polyester staple fiber 0.2%, and the rest is lead powder.

Embodiment 3

[0037] Take out the lead slime that has been settled for 3 hours from the sedimentation tank of the smear machine; place the pulled out lead slime in a rolling mixer and stir for 60 minutes before taking it out; add pure water to the stirred lead mud to make its apparent density 3.0 g / cm 3 , so as to make paste lead paste; take by weighing 4.5% paste lead paste of positive lead paste formula for subsequent use; wherein the components and weight percentages of positive lead paste are: 1.4g / ml dilute sulfuric acid 7.0%, pure water 9.2%, paste lead mud 4.5%, red lead 3.2%, red powder 0.4%, polyester staple fiber 0.5%, and the rest is lead powder.

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Abstract

The invention discloses a recycling method of lead slime produced by acid leaching and rolling of a smear. The recycling method sequentially comprises the following steps: (1) fishing out the lead slime which is precipitated for 1-3 hours from a precipitation tank of a smear machine; (2) placing the fished lead slime into a grinding mixer for mixing for 30-60 minutes and then taking out the lead slime; (3) adding pure water to the mixed lead slime until the apparent density is 2.0-3.0g / cm<3> to prepare pasty lead slime; (4) weighing the pasty lead slime which is 2.5%-4.5% of formula amount of positive lead paste for later use; and (5) adding weighed pasty lead slime to a paste mixing machine within 3-5 minutes after beginning of wet mixing in the paste mixing technology to prepare the positive lead paste. Crushing after drying is not needed, so that secondary pollution of dust is not caused; environmental protection equipment does not need to input when energy consumption is reduced; the lead slime is directly adjusted for use; the fed materials are fully utilized; waste is reduced; the input-output ratio is improved; and the production cost is directly reduced.

Description

technical field [0001] The patent of the invention relates to the field of lead-acid storage battery manufacturing, in particular to a method for reusing lead sludge produced by smear leaching acid. Background technique [0002] Smear rolling is an indispensable link in the production process of lead-acid power battery raw plates. Smear rolling is carried out on a smear machine. Generally, acid is poured on the rolling rollers during rolling. way, ie pouring the rolling acid. The rolling acid can make the surface of the green plate smooth, and also form a lead sulfate layer on the surface of the green plate, which can prevent the lead paste from adhering to the rolling roller during the rolling process, and the surface of the green plate loses water too quickly when it is dry. Cracks on the surface of the plates can also prevent the lead paste between the green plates from sticking to the hanger when the green plates are received on the hanger, and ensure that the water in ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M10/54H01M4/20
CPCH01M4/20H01M10/54Y02E60/10Y02W30/84
Inventor 张继胜胡国柱王杜友
Owner TIANNENG GRP JIANGSU TECH
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