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A fully automatic device for heating nut blanks

A fully automatic, blank technology, applied in induction heating devices, electric heating devices, induction heating and other directions, can solve the problems of not being able to effectively guarantee product quality, hidden safety hazards and labor-intensive, and inability to detect products online. The heating temperature of the material is too high or too low, the effect of eliminating safety hazards and facilitating online monitoring

Active Publication Date: 2018-01-09
CHINA RAILWAY LONGCHANG MATERIALS
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing nut blank heating coils are all connected in parallel. After the heating coils are used for a certain period of time, due to the different spacing between the deformation phases, the temperature of the blank heated by each heating coil is inconsistent, so that the product quality cannot be effectively guaranteed. At the same time , since the heating coils are connected in parallel, it is impossible to perform online detection on the products heated by each heating coil
In the original production, during the heating production process, one by one is manually placed into the heating coil. In such a production environment, there are potential safety hazards and high labor intensity.

Method used

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  • A fully automatic device for heating nut blanks
  • A fully automatic device for heating nut blanks
  • A fully automatic device for heating nut blanks

Examples

Experimental program
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Effect test

Embodiment Construction

[0035] A fully automatic device for heating nut blanks, such as figure 1 As shown, it includes four major parts: vertical lifting system 100, material transfer system 200, material transfer heating system 300, and heating billet transmission and sorting system 400.

[0036] Such as figure 2 and image 3 As shown, the vertical lifting system 100 includes a machine bed 1, a bearing with seat 2, a fixed plate 3, a guide plate 4, a rotating sleeve 5, a pin 6, a shaft 7, a tensioning roller 8, a pendulum reducer 10, and a sprocket 11 , chain 13, sprocket 14, receiving tray 15, sprocket 16, main transmission shaft 17, connecting plate 19, permanent magnet 20, slave transmission shaft 21, base plate 22, base 23, shaft 24, bearing 25, cylinder 26. Connection 27, rubber plate 28, chain 30, vibration motor 33, feed bin 34, pin 35, fixed seat 36, etc.

[0037] Such as Figures 4 to 6 As shown, the material transmission system 200 transmission system includes: bracket 201, pendulum r...

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Abstract

The invention discloses a full-automatic device for nut blank heating. The full-automatic device comprises a vertical lifting system, a material conveying system, a material rotating heating system and a heated blank transmission separation system that are arranged sequentially; after being lifted by the vertical lifting system, blanks are sent into a bearing guide rail of the material conveying system, then are conveyed to a material receiving plate of the material rotating heating system by a feeding plate of the material conveying system; the irregular blanks return to a stock bin through a material receiving disc of the vertical lifting system, and the regular blanks are sent to a material rotating plate of the material rotating heating system, and are pushed into a heating coil to be heated uniformly; the blanks coming out after heating are subjected to temperature detection separation; and the blanks having qualified temperatures enter a forming process. Compared with the prior art, the full-automatic device has the positive effects that with the adoption of the full-automatic device, the product heating continuity is guaranteed, the product temperature stability is ensured, the product quality is improved, the labor intensity is reduced, and the working efficiency is improved to a great extent.

Description

technical field [0001] The invention relates to a fully automatic device for heating nut blanks. Background technique [0002] The existing nut blank heating coils are all connected in parallel. After the heating coils are used for a certain period of time, due to the different spacing between the deformation phases, the temperature of the blank heated by each heating coil is inconsistent, so that the product quality cannot be effectively guaranteed. At the same time , because the heating coils are connected in parallel, it is impossible to perform online detection on the products heated by each heating coil. In the original production, during the heating production process, one by one is manually placed in the heating coil, which is caused by such a production environment: there are potential safety hazards and high labor intensity. Contents of the invention [0003] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B07C5/34B07C5/02B07C5/36H05B6/10
CPCB07C5/02B07C5/34B07C5/36H05B6/10H05B2206/02
Inventor 廖宗军
Owner CHINA RAILWAY LONGCHANG MATERIALS
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