An integrated reactor for asphalt modification

A technology of asphalt modification and reactor, which is applied in the field of integrated reactors, can solve the problems of reducing heat dissipation area, difficulty in oblique installation, poor heat preservation and energy saving effect, etc., so as to reduce heat dissipation area, improve production efficiency, and install convenient effect

Active Publication Date: 2018-07-06
四川盖瑞新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to overcome the existing existing asphalt modification reaction equipment in the prior art, which cannot mix materials and filter residues, needs to be equipped with an asphalt pump and is vulnerable, some parts have large heat dissipation surface area, poor heat preservation and energy saving effect, and some devices are large in volume. For the above deficiencies such as difficulty in installation at an angle and poor safety, a kind of asphalt modification integrated reactor is provided. The reactor is set up vertically and relies on material level difference to realize continuous production, so asphalt pumps are not required, and asphalt pumps are saved. Accidents caused by material wear, blockage, and damage are improved, production efficiency is improved, heat dissipation area is reduced, energy is saved, and slag removal function is provided at the same time

Method used

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  • An integrated reactor for asphalt modification

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Effect test

Embodiment 1

[0033] Such as figure 1 As shown, the structural schematic diagram of an integrated asphalt modification reactor according to the present invention includes:

[0034] The shell 1 is provided with an asphalt inlet 11, a modifier inlet 12, a smoke exhaust port 13, and a finished product outlet 14. The shell 1 is vertically arranged and has a circular cross section;

[0035] A stirring mechanism, which is arranged on the shell 1 and extends into the shell 1, and is used for stirring to mix the asphalt and the modifier;

[0036] The heat exchange reaction mechanism is arranged in the casing 1 and is used for heating the mixed asphalt and modifier to synthesize the reaction, and the stirring mechanism penetrates the heat exchange reaction mechanism;

[0037] The heat preservation mechanism is arranged in the casing 1 and located at the lower part of the heat exchange reaction mechanism, and is used to heat the asphalt and modifier after the synthesis reaction to maintain a viscous state;

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Embodiment 2

[0046] Such as figure 1 As shown, a schematic structural diagram of an integrated asphalt modification reactor according to the present invention.

[0047] The difference from Example 1 is that in order to solve the problem that the design diameter of the reactor is restricted by the height of transportation (the height of road culverts in China is generally limited to 4.5 meters) and the width, it is also necessary to maximize the height of the reactor within the limited size. For the cross-sectional area of ​​the heat exchange reaction mechanism, the cross section of the shell 1 is square. The tubular heat exchanger with this structure has the problem of uneven swelling and deformation of the shell 1 and can be pulled through Solved by nail-welding the tube heat exchanger.

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Abstract

The invention discloses an asphalt-modified integrated reactor. The reactor comprises a vertical casing, a stirring mechanism for stirring to mix asphalt and a modifier, a heat exchange reaction mechanism for a heating synthesis reaction of the mixed asphalt and modifier, a thermal insulation mechanism for keeping the temperature of the asphalt and the modifier after the synthesis reaction and keeping a viscous state and a slag removal mechanism for removal of waste residues in the asphalt and modifier synthesis reaction. The reactor can be conveniently installed, has high safety, realizes continuous production through material potential difference, is free of an asphalt pump, prevents asphalt pump wear, obstruction and blocking accidents caused by slag, improves production efficiency, reduces a heat radiation area through the thermal insulation mechanism and saves energy. The slag removal mechanism has a slag removal function and guarantees normal running of the whole reactor.

Description

Technical field [0001] The invention relates to an integrated reactor, in particular to an integrated reactor for asphalt modification. Background technique [0002] The structure of the traditional asphalt modification reactor is similar to that of the chemical reactor, but it has the disadvantages of slow heating of materials, low productivity, and heavy environmental pollution due to open feeding and heating. [0003] In order to meet the needs of the modern highway asphalt market, in recent years, domestic research results and patent disclosures in this aspect of asphalt modification reactors have continued; for example, Chinese Patent Application No. CN201020163780.9 discloses a rubber asphalt heating and mixing device, which solves the problem of rubber asphalt heating and mixing. However, the external mixing tank is required, and the steel wire slag in the rubber powder modifier cannot be eliminated. The external filter is required, but the external asphalt pump is still vul...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01C19/02E01C19/08E01C19/10
CPCE01C19/02E01C19/08E01C19/10
Inventor 周其强周祥周嵘
Owner 四川盖瑞新材料科技有限公司
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